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100i/200i/300i/400i
APÉNDICE 7: Esquema del sistema 200 A, 380-415 V PG 2
1
J12 = Mini-Fit Jr
400 VAC -- Single 18 AWG in pins 1 & 4
480 VAC -- Single 18 AWG in pins 1 & 8
230 VAC -- 18 AWG wires in pins 1,5,2,6
From Sys Bias J63
(Sht 1, F2)
A
(44A)
(43A)
MC1A
R2
4.7 30W
(87)
J12
T1
460V
1 2 3 4
5 6 7 8
B
400V
120V_2 RET
120V_2
220V
120V-1 RET
0 V
J13
C
MC3A
(66)
MC3B
CHASSIS GND
(67)
J13 to CB5
(64B)
and to MC2
& MC3, also
J14, J16
all 18 AWG
MC2A
(65A)
(69)
(70)
MC2B
(64A)
D
(69)
(70)
CHASSIS GND
Alternate fan.
100 & 200A units may use either this
single larger fan (same as 300 & 400A
units) or the 2 smaller fans shown above.
R
BK
FAN1
J72
C4
BN
1
E
2
BL
3
R
F
Art # A-11975_AD
1
A-18
2
3
LS1
COOLANT LEVEL
FS1
J74
(84)
COOLANT
1
(83)
2
0.7 GPM
FL1
(80)
1
r
1
b
(81)
2
2
g
(82)
3
3
4
J49
(79)
24V RET
BLUE
6
(77)
(78)
RED
5
CB2 5 A
24V
(76)
YELLOW
4
(74)
(75)
BLUE
3
CB3 5 A
(73)
RED
2
(71)
(72)
YELLOW
1
CB4 5 A
J14
To J100 of IM #1B
To J100 of IM #1A
120V_1
(Sht 1, C,D6)
To J100 of IM #2A
(Sht 1, B,C6)
J16
M1
1
2
3
Torch Coolant Pump
Harness from Pilot PCB J45
(Sht 1, B8)
(69)
(53)
230 VAC _ SW _ RET
(A9)
J72
FAN1
1
2
3
(51)
J73
FAN2
(55)
1
2
3
(70)
230 VAC _ SW
(A9)
230 VAC_SW
goes to J70
for HE 400
Harness from System Bias PCB
(Sht 1 F2)
24 VDC
(29)
24 VDC
(30)
MISSING PHASE a
(31)
MISSING PHASE b
(32)
AC V HIGH a
(33)
AC V HIGH b
(34)
AC V LOW a
(35)
24 VDC_RET
(36)
24 VDC_RET
(37)
AC V LOW b
(38)
VAC_IDA a
(39)
/ VAC_IDA b
(40)
VAC_IDB a
(41)
/ VAC_IDB b
(42)
.
230V 400V 480V ERR
J62-12 (/VAC_IDAb)
0
1
0
1
J62-14 (/VAC_IDBb)
0
0
1
1
Measure relative to TP1 (24VDC_RET)
"0" = 10-12V
"1" = 24V
2
3
APÉNDICES
4
AMBIENT
1
(90)
2
(89)
3
4
J71
J5
J7
J1
COOLANT FLOW SW
LEVEL SENSORS
WORK CURRENT SENSOR
1
+5VDC
RELAY & INTERFACE PCB
2
SIGNAL (pulse)
3
D2, GREEN, 1TORCH GAS ON
4
D7, GREEN, PILOT ENABLED
TORCH FLOW SENSOR
J6
D11, GREEN, PILOT CURRENT
D12, GREEN, WORK CURRENT
D22, GREEN, CONTACTORS ON
12
D23, GREEN, RF ON
11
D24, GREEN, FANS ON
10
120VAC_2
D25, GREEN, PLASMA ENABLED
9
8
D26, GREEN, 1TORCH ON
7
D27, GREEN, COOLANT ON
24VAC
6
5
4
3
2
120VAC_1
1
J9
BIAS TRANSFORMER
019X501700
J31 - 30 CKT RIBBON
J32 - 30 CKT RIBBON
N/C
J33 - 30 CKT RIBBON
J34 - 30 CKT RIBBON
N/C
N/C
J35 - 30 CKT RIBBON
J36 - 30 CKT RIBBON
J28 30 CKT RECEPTACLE - BOTTOM ENTRY
19X501100
I-O PCB (CCM)
J28 30 CKT PIN HEADER
I / O PCB LEDS
----------------------------------------------
D2
CNC PLASMA ENABLE
D3
E-STOP_PS
D4
GAS ON (Auto-cut, PAK)
D6
CNC START
D8
HOLD START
D12 PREFLOW ON
1
D13 CSD (corner current reduction)
2
D18 MARK
3
D20 SPARE
4
5
D25 EXP METAL
6
D33 OK_CNC
7
8
D37 PSR
D41 SPARE OUT 2
J24
D43 SPARE OUT 1
I / O PCB TEST POINTS
-------------------------------------
TP1
PCB COMMON
TP2
COOLANT FANS ON
TP3
PUMP ON
TP4
LOW FLOW (SW)
TP5
FLOW SIGNAL (pulse, Ultracut only)
TP6
+15VDC_ISO (ref to TP10)
TP7
-15VDC_ISO (ref to TP10)
1
TP8
+16-18 VDC_ISO (ref to TP10)
2
TP9
ANALOG CURRENT SIGNAL
3
(remote & Autocut only)
TP10 ISOLATED VOLTAGE COMMON
4
TP11 1 TORCH CONTACTOR ON
5
TP12 +5 VDC
6
TP13 -15 VDC
7
TP14 +15 VDC
8
TP15 +24 VDC
9
TP18 +5 VDC_ISO (ref to TP10)
10
11
I / O PCB DIP SW
12
---------------------------------------------
13
SW6
OK TO MOVE
14
(CONTACTS, VOLTS)
J27
SW11 ANALOG CC SOURCE
SW12 DIVIDED ARC VOLTAGE
(50:1, 16.7:1, 30:1, 40:1, 25:1)
19X501200
4
5
COOLANT
TS2
TS1
(92)
(93)
(94)
(95)
J2
TEMP SENSORS
Test Points
TP1, GND
TP2, -15V
TP3, +5VDC
TP4, +12V
TP5, +24V
TP6, +15V
TP7, +5VDC
1 TORCH INTERFACE
Refer to 1 Torch Module Schematic for Details
J11
J84
J85
CPU PCB (CCM )
Manaual: 0560956430ES
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