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POWERTEX Permanent Lifting Magnet PLM 100 kg – 2 ton
Instruction for use (GB) (Original instructions)
These instructions contains all the information required for safe
and optimum use of the lifting magnet. Read the instructions
carefully and follow the directions. Keep the instruction in a safe
place close to the workplace.
On delivery check that the magnet is undamaged and complete. If the
equipment is damaged or incomplete, contact your supplier immedia-
tely.
The complete delivery consists of:
• POWERTEX Magnet 100 kg, 300 kg, 600 kg, 1 t or 2 t.
• Test certificate
• Operating and maintenance instructions incl. EC Declaration of
Conformity
Never use a damaged or incomplete magnet!
The guarantee is not applicable to shortcomings that can be wholly or
partially attributed to:
• Failure to comply with the operating and maintenance instructions or
use considered as being other than normal user.
• Normal wear.
• Modifications or repairs not performed by us.
In all correspondence regarding your lifting magnet always state the
information displayed on the type plate.
Names of the most important parts of the lifting magnet
1 Magnet
2 Lifting eye
3 Type- and instruction plate
4 Handle
5 Pole shoes
Technical specifications and dimensions
Rated output flat steel
100 kg 300 kg 600 kg
A mm
29
B mm
71
C mm
64
D mm
47
E mm
29
K mm
92
L mm
54
M mm
130
N mm
45
O mm
31
Max. handle turning
< 4
force kgf
Net weight kg.
3
1 ton
2 ton
39
51
64
92
96
118
140
188
88
118
148
188
63
74
90
122
41
57
66
82
165
216
286
397
78
114
126
150
158
199
246
375
63
94
106
120
45
57
73
100
< 8
< 8
< 16
< 16
10
20
40
95
Safety
Warning for incorrect operation or action that could have
physical injury or damage to the equipment as a result.
Safety instructions
1. Never use this magnet before these instructions have been read
and understood.
2. Persons fitted with a pacemaker or other medical equipment should
never use the magnet without first consulting a medical specialist.
3. Never remove warning or instruction plates from the magnet.
4. Do always wear safety glasses, gloves, protective footwear and a
helmet.
5. Never stand or move under the load.
6. Never transport over or close to people.
7. Never use the magnet as an aid to lifting, supporting or transporting
persons.
8. Warn bystanders when beginning to lift and load.
9. To prevent the hook from slipping out of the eye hook we recom-
mend the use of a lifting hook equipped with a safety latch.
10. Ensure that the weight and dimensions of the load to be lifted do
not exceed the maximum permitted values.
11. Never use a damaged or poorly operating magnet.
12. Only switch the magnet on when it has been placed on the load.
13. Only switch the magnet off when the load has been placed on a
stable surface.
14. Never lift more than one work piece at a time with this magnet.
15. Never leave a hoisted load unattended.
16. The temperature of the load or the surroundings must never ex-
ceed 80°C.
Determining the workload limit (WLL)
The workload limit of type 100 = 100 kg.
The workload limit of type 300 = 300 kg.
The workload limit of type 600 = 600 kg.
The workload limit of type 1000 = 1000 kg.
The workload limit of type 2000 = 2000 kg.
The workload limit may become less as a result of:
1. Air gaps between the load and the magnet, caused by paper, dirt,
paint, burrs, damage, surface roughness etc. either on the load or the
magnet.
2. Thin loads. The thinner the load, the less the lifting capacity.
3. Length and width of the load. Long, wide parts that hang outside the
magnet protrusions, resulting in an air gap. This is called the peeling
effect.
Never exceed the maximum weight and/or dimensions for
the material thickness stated in the table.
Never place the magnet over a large hole or bore.
4. The load material type. In general it applies that: high alloy percen-
tage = low lifting capacity.
Some alloys are non-magnetic (e.g. stainless steel 304).
5. A small contact surface between pole shoes and load. In case the
load does not fully cover the pole shoes, the lifting capacity will be
reduced by the same percentage.
A workpiece should ideally cover both pole shoes, but if this
is not possible always to an equal amount.
6. The magnet must remain fully horizontal during transport.
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