SER 596-A
(Original Instructions)
The charger is intended for indoor use only.
Read the instruction manual before use.
Electrical safety
Your charger is double insulated; therefore no
earth wire is required. Always check that the
mains voltage corresponds to the voltage on
the rating plate. Never attempt to replace the
charger unit with a regular mains plug.
If the supply cord is damaged, it must be replaced by
u
the manufacturer or an authorised Alemite Service
Centre in order to avoid a hazard.
Specific Safety Rules
The gun can develop high pressure up
to 10,000 psi (690 bar). Rupture of components
can inject grease into skin and eyes, causing
serious injury and possible amputation. If injured,
seek immediate medical attention.
Do not operate without proper safety protection,
gloves, and goggles. Hold hose at spring guard
only. Do not use if hose is damaged or worn.
Inspect hose before each use. Use only Alemite
340067 Grease Whip Hose. Use only Alemite
Grease Coupler 308730.
This gun uses lubricants, that may be flammable
and poisonous if ingested. Do not use gun
near open flame or other fire hazards. Read all
warnings on lubricants before using this gun.
Use ear protection to reduce the risk of induced
hearing loss.
Disconnect battery from gun before changing
accessories, storing gun or unscrewing grease
cylinder from the gun.
Loading the Gun
NOTE: Refer to Figure 2 for component identification
on the following procedures.
Cartridge Loading
1. Unscrew Grease Cylinder (40) from the gun.
2. Pull the follower rod and engage the groove in the
follower rod with the slot in the Grease Cylinder cap.
3. Remove the plastic cap from the cartridge.
4. Apply a film of grease to the exposed inside surface of
the cartridge.
NOTE: This is only necessary for a virgin gun.
5. Insert the cartridge into the Grease Cylinder.
• Remove the tabbed seal from the cartridge.
6. Screw the Grease Cylinder onto the gun.
Revision (7-14)
To order call 1-800-548-1191 or visit www.partdeal.com - info@partdeal.com
7. Disengage the follower rod from the slot in the Grease
Cylinder cap.
• Push the follower rod into the Grease Cylinder.
Suction Loading
1. Unscrew Grease Cylinder (40) from gun.
2. Insert the head of the Grease Cylinder below the surface of
the grease.
3. Slowly pull the follower rod outward from the Grease
Cylinder cap until the groove is visible.
4. Engage the groove in the follower rod with the slot in the
Grease Cylinder's cap.
5. Screw the Grease Cylinder onto the gun.
6. Disengage the follower rod from the slot in the Grease
Cylinder cap.
• Push the follower rod into the Grease Cylinder.
Loader Pump
WARNING
The gun can be equipped with an
optional low-pressure Loader Fitting 322610.
Do not substitute with a high-pressure grease
fitting. Personal injury can occur due to
excessive pressure.
The use of a grease fitting will void the
warranty.
CAUTION
The Loader Fitting on the gun must mate with
the loader coupler. The pump may not operate
if the components are not compatible
1. Pull the follower rod and engage the follower by rotating
the rod.
2. Seat the Loader Fitting into the loader coupler.
• Push down to hold the coupler valve open.
3. Operate the pump and view the movement of the follower
rod.
4. Discontinue pump operation once the groove on the
follower rod is visible.
5. Disengage follower rod from follower and push into the
Grease Cylinder.
Priming the Gun
In most cases the gun will prime simply by operating the
Trigger several times. Should grease fail to appear, air must be
bled.
Force Prime
This process manually assists air within the gun to be bled
at the Bleed Valve.
6
Cordless Grease Gun
Alemite LLC