Ford F-Serie Manual De Instrucciones página 238

10. Scuff sand only, DO NOT GRIND, the inner structure bonding surfaces. Do not sand to bare substrate, leave
original e-coat as intact as possible.
11. Trial fit the service replacement panel to the door shell assembly.
12. Temporarily secure the outer panel to the door assembly and install on the vehicle to verify proper
skin alignment.
13. Use reference marks to assist.
14. Scuff the replacement skin bonding areas, then clean with adhesive cleaner.
15. Apply metal bonding adhesive to the following areas: service replacement hem flange, flutter beam-to-outer
panel, and outer belt reinforcement-to-outer panel. (Refer to figure 1).
16. Using a 501-080 Hem Closing Tool or the hammer and dolly method, close the perimeter door hem and smooth
any residual adhesive in the joints.
17. Install ten (10) (W708717-S900) SPR rivets code AW, or (W790376-S900) ten (10) solid rivets.
(Refer to Figure 2)
18. Prime and Paint the door following Ford approved paint company materials/guidelines.
19. Install the door to the vehicle, align, and reassemble all components.
20. Apply anti-corrosion treatments as outlined in workshop manual section 501-35
NOTE: The location of SPR and adhesive shown below are based on the original production drawings and
should only be used as a guideline. (Refer to Figure 1).
CPR © 2016 FORD MOTOR COMPANY
DEARBORN, MICHIGAN 48121
9-16
BLACK WAVY
LINES AND DOTS
REPRESENT THE
LOCATION OF THE
ADHESIVE MATERIAL
FIGURE 1
SKFL34-1620204-AB
F-SERIES ALL CABS FRONT DOOR OUTER PANEL
INSTALLATION - SERVICE KIT INSTRUCTIONS
SHEET 2 OF 3