GB
Dear Customer,
Congratulations on your choice of purchase: this IMER saw, the
result of years of experience, is a fully reliable machine and is
equipped with the latest technical innovations.
- WORKING IN SAFETY
To work in complete safety, read the following instructions
carefully.
- This OPERATIONAND MAINTENANCE manual must be kept on site
by the person in charge, e.g. the SITE FOREMAN, and must always
be available for consultation.
- This manual is to be considered an integral part of the machine, and
it must be preserved for future reference (EN iso 12100-2) throughout
the machine's normal working life. If the manual is damaged or
lost, a replacement may be requested from the saw manufacturer.
- The manual contains important information regarding site preparation,
installation, machine use, maintenance procedures and requests for
spare parts. Nevertheless, the installer and the operator must both
have adequate experience and knowledge of the machine prior to
use.
- To guarantee complete safety of the operator, safe operation and
long life of equipment, follow the instructions in this manual carefully,
and observe all safety standards currently in force for the prevention
of accidents at work. Use personal protection (safety footwear,
suitable clothing, gloves, goggles, etc.).
- Safety glasses or a protective visor must be worn at all
times.
- Ear protection must be worn at all times.
- MAKE SURE THAT WARNING SIGNS ARE ALWAYS
LEGIBLE.
- It is strictly forbidden to carry out any form of
modification to the steel structure or working parts of the
machine.
- IMER INTERNATIONALdeclines all responsibilityfor non-compliance
with laws and standards governing the use of this equipment, in
particular; improper use, defective power supply, lack of maintenance,
unauthorised modifications, and partial or total failure to observe the
instructions contained in this manual.
IMER INTERNATIONAL is entitled to modify the characteristics of the
sawing machine and/or the contents of this manual without necessarily
updating previous machines and/or manuals.
1. TECHNICAL DATA
Table 1 shows the saw's technical data, referring to figure 1.
TABLE 1
TECHNICAL DATA
Blade rpm
Blade diameter
Blade mounting hole
Motor rating
Voltage
Current
Frequency
Motor rpm
Cutting table dimension
Overall dimensions
(widthxlengthxheight)
Overall dimensions for
transport
(widthxlengthxheight)
Weight
Weight for transport
Blade rotation direction(seen
from blade clamping flange)
2. DESIGN STANDARDS
MASONRY 500 saws are designed and manufactured according to
the following standards: EN ISO 12100-1/2 ; EN 60204-1 ; UNI EN 12418.
3. NOISE EMISSION LEVEL
Table 2 indicates the environmental noise levels measured for the panel
saw (lwa) in accordance with EN ISO 3744 and the acoustic pressure
level measured at the operator's ear with the machine empty (Lpa).
IMER INTERNATIONAL S.p.A.
MASONRY 500
1188800
1188802
rpm
2150
2150
mm
500 - (550)
mm
25,4
Kw
4.1
4.1
V
380
415
A
9.6
8.8
Hz
50
rpm
2.870
2.870
mm
500 x 430
mm
705x1576x1555
mm
705x1576x1695
Kg
210
Kg
232
CLOCKWISE
.
TABLE 2 - [ dB(A)]
SA WING MACHINE
TYPE OF MOTOR
Masonry 500F EL
ELECTRIC MOTOR
4. CUTTING SPECIFICATIONS
This saw model has been specially designed for cutting stone,
ceramics, marble, granite, concrete and similar materials. Only
water-cooled diamond blades with continuous or segmented
edges must be used. Under no circumstances must dry cutting
blades be used or materials other than those specified above.
IMER INTERNATIONAL declines all responsibility for damage
caused by improper use of the above machine.
5. CUTTING CAPACITY
- max. cutting capacity with vertical blade = 205mm in one single pass.
- max. height of workpiece: 420 mm.
- min. width of workpiece: 50mm.
- max. cutting length: 440 mm (with blade lowered), 690 mm (vertical
movement of the disk).
-Blade at 45°: with support at 45° on the work surface.
6. WARNING
- Do not load the saw with workpieces that exceed the specified
weight (max. 40 kg)
- Ensure stability of machine: it must be installed on a solid base with
a maximum slope of 5° (fig. 2).
- Ensure the workpiece is stable before, during and after cutting: in
any case, workpieces must not overhang the worktable.
- Respect the environment; use suitable receptacles for collection of
cooling water contaminated with cutting dust.
7. SAFETY PRECAUTIONS
- IMER saws are designed for work on construction sites and under
conditions of natural light, hence the workplace must be adequately lit.
- The machine must never be used in environments subject
to risks of explosion and/or underground sites
- IMER saws may only be used when fitted with all required safety
devices, which must be in perfect condition.
- Never use makeshift and/or faulty power cables.
- Make electrical connections on the construction site where they will
not be subject to damage. Never stand the saw on power supply
cables.
- Lay power cables in such a way as to prevent water penetration.
Only use connectors fitted with water-spray protection (IP57, EEC).
- Repairs to electrical installations must only be carried out by
qualified technicians. Always ensure that the machine is
disconnected from the power supply and is completely immobi-
le during repairs and maintenance operations.
- Connect the machine to a suitable equipotential
earthing plant on the construction site with wire
braid of minimum 16 mm² section. The
connection point is identified by a screw welded
to the frame (Ref. 15, fig.1), and on the rating
plate by the earthing symbol.
- Stop the saw only by means of the main
switch (Ref. 7, fig. 1).
- The symbol shown on the label (fig. 3) indicates the
warning "ENSUREALLPROTECTION DEVICESARE
INSTALLEDAND IN PERFECTCONDITION BEFORE
SWITCHINGONTHEMACHINE".
Fig. 3
8. ELECTRICAL SAFETY
IMER saws comply with EN 60204-1; and are fitted with:
- Protection device against automatic re-start after power failure.
- Short-circuit cutout device
- Motor overload cutout switch.
9. TRANSPORTATION (fig.4)
- Warning. Before removing the panel saw, lock the
carriage using the stop (ref. 4, fig. 4). When transporting the
machine, use a four-arm tie rod (ref.1, fig.4) engaging the
hooks in the connectors provided (ref.3, fig.4). When
transporting the machine with a fork lift, insert the left fork
in the slot provided (ref.2, fig.4).
9
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