4
HPR PAC
Dry Cutting System
D
041909
*
J106
CONTROL BOARD
1 2
C
S100
J303
1
2
3
4
5 6 7 8
1 2
3 4
1
Serial ID
Machine Motion
Dipswitch
Jumper Block
J300A
J300B
B
Notes:
1) For a single system installation set Serial ID (S100),
Machine Motion (J303), J106 & J107 as shown
2) For a two system installation duplicate a second power supply and Command THC
as illustrated for a single system, set Serial ID as shown for the second system
3) For a three system installation set up as described above, set Serial ID as shown
for the third system
4) For a four system installation set up as described above, set Serial ID as shown
for the fourth system
5) All machine interface cables (Pwr. supply-CNC) used for serial communication between
Pwr. supply-CNC will have a common connection node with the CNC
6) The CNC will need a dedicated I/O port for each Command THC
A
* If a Hypertherm Automation controler is being used, and there are intermittent
communication failures (PS Link Failure), try removing the jumpers on J106 and J107
on the control board, and the termination jumper (J6 or J8) on the serial isolation board
in the controler. Only remove the termination jumper on the serial isolation board that
is connected to the HPR power supply. See sheet 19 of 20 for more details.
4
3
Optional Command THC Interface
041842
*
J107
PLASMA INTERFACE BD
1 2
See Command THC
CNC Interface Cable
Manual for internal
2
3
4
Power Supply wiring
J2B
CNC Interface Cable
CNC Interface Cable
1 2 3 4
1 2 3 4
1 2 3 4
3
2
Pendant Ext. Cable
Command
THC
Lifter I/O Interface Cable
(Optional Unit)
Motor Drive Cable
CNC Interface Cable
Command I/O Cable-Second THC
Command I/O Cable-Third THC
Command I/O Cable-Fourth THC
CNC
Interface
(Customer Supplied)
5
6
7
8
S100
Serial ID
Dipswitch
(2 systems)
Dipswitch setting example:
5
6
7
8
S100
Serial ID
Dipswitch
(3 systems)
5
6
7
8
S100
Serial ID
Dipswitch
(4 systems)
Switch 1 is in the ON position.
Switches 2-8 are in the OFF position.
2
1
Torch
Lifter
(Optional Unit)
Torch
Operator
Workpiece
Pendant
(Optional Unit)
20
1
D
C
B
A
D
7-26
5