SMOOTHING
A CYLINDER
The final _/8"can be removed
in two ways. Either
use the 1"
skew, working
from the center
toward
both ends and taking
lighter
and lighter
cuts until finished,
or use a block plane
as
illustrated
in Figure
29.
CUTTING
A SHOULDER
A shoulder
can be the side of a square
portion
left in the
workpiece,
the side of a turned
section,
or the end of the
workpiece.
Most shoulders
are perpendicular
to the work axis,
but a shoulder
can be at any angle.
First,
mark
position
of the shoulder
with a pencil
held to
the revolving
workpiece.
•
Second,
make a sizing
cut with the parting
tool, placing
this cut about
Y_" outside
the shoulder
position
and cutting
to within
about
W' of the depth
desired
for the area outside
of the shoulder.
If shoulder
is shallow,
the toe of the skew can be used to
make the sizing cut. Do not go in deeper
than W' with the
skew unless
wider
and wider
vees are cut to provide
clear-
ance for this tool.
•
Use the gouge
to remove
any waste
stock outside
of shoul-
der. Smooth
this section,
up to within
W' of shoulder,
in the
usual manner.
Finishing
of the shoulder,
unless
it is more
than 1" high, is best done with the _/2"skew.
•
The toe of the skew is used to remove
the shavings
from
the side of the shoulder
- down to finished
size.
Hold skew so the bottom
edge of bevel next to the shoul-
der will be very nearly
parallel
to side of shoulder
- but
with
cutting
edge
turned
away at the top so that only the
extreme
toe will do the cutting.
If cutting
edge
is fiat
against
shoulder,
the chisel
will run.
•
Start with handle
low, and raise handle
to advance
toe into
the work.
•
Cut down to finished
diameter
of outside
area. Then,
clean
out the corner
by advancing
heel of the skew into it along
the surface
of the outside
area.
•
Tilt the cutting
edge,
with handle
raised
up so that only the
extreme
heel does
this cutting.
If shoulder
is at end of work, the process
is called
squaring
the end. In this case, reduce
outer
portion
to a diameter
about
Y4" larger
than tool center
diameter.Then,
later, saw
off the waste
stock.
Wrong
Right
Figure 43
13
CUTTING
VEES
Vee grooves
can be cut with either the toe or heel of the skew.
When
the toe is used, the cutting
action
is exactly
the
same
as when
trimming
a shoulder
except
that the skew is
tilted to cut at the required
bevel. Light cuts should
be
taken
on first one side and then the other,
gradually
enlarging
the vee to the required
depth
and width.
When
the heel is used, the skew is rotated
down
into the
work,
using the rest as a pivot. Otherwise,
cutting
position
and sequence
of cuts are the same. As when
using the
toe, it is important
that cutting
be done
only by extreme
end of cutting
edge.
If deep vees are planned,
it is quicker
to start
them
by
making
a sizing
cut at the center
of each vee.
Vees can also be scraped
with the spear
point chisel or a
three-sided
file.
Figure 44
CUTTING
BEADS
This operation
requires
considerable
practice.
First,
make a pencil
line to locate
the tops (highest
points)
of two or more
adjoining
beads.
Then,
make a vee groove
at the exact center between
two
lines and down to the desired
depth of the separation
between
the beads. Be careful
not to make the groove too
wide or you will remove
portions
of the desired
beads. The
sides of the two adjoining
beads are now cut with the heel of
the skew. Use a _/2" skew, unless beads
are very large.
Place skew at right angles with the work axis, flat against
the
surface,
and well up near the top. The extreme
heel should
be just inside the pencil line that marks the top of the bead.
Now, draw skew straight
back while raising
handle
slowly
-
until edge
of the heel at the pencil
line starts
to cut.
As edge
begins
to cut, roll skew
in the direction
of the vee
so that the exact portion
of the edge
which
started
cutting
will travel
in a 90 ° arc down to bottom
of the vee.
Upon reaching bottom of the vee, the skew should be on edge.
Reverse
the movements
to cut side of the adjacent
bead.
__Swing
Tool
Figure 45 - Cutting Beads
It is important
that only the extreme
heel should
do the cut-
ting. This
means
that the bottom
edge
of the bevel next to the
vee must at all times be tangent
to the arc of the bead
being
formed.
Easier
beads
can be shaped
with the spear
point chisel.
Use pencil
marks
and sizing
cuts as before.
Push the chisel
straight
into each cut and rotate horizontal-
ly to round
off the adjacent
edges.
It must be moved
slight-
ly in the direction
of rotation
at the same
time to keep the
point from digging
into the adjacent
bead
(See Figure 46,
page
14).