Safety Guide Data - BTB WK10HD Manual Del Usuario

REMOVING DOUBLE SIDED TAPE AND/OR URETHANE FROM BODY
PROTECTION MOULDINGS AFTER REMOVAL FROM VEHICLE
NOTE: DO NOT USE LUBRICATION
Adjust the air tool power and speed as necessary. Secure the moulding on a
at surface. With the radiussed (ground) side of the blade facing down on
the tape/urethane, tilt the blade to an appropriate angle and proceed to
trim away tape/urethane until a clean prepared surface remains.
WARNING: Always use blades in a direction away from the operator's hands.
AIR HACKSAW
To convert the tool into an air hacksaw, the following steps should be taken:
1. Disconnect air line
2.
Remove cone point retaining screw
3. Insert air hacksaw blade
4. Fit at nose retaining screw and tighten
5. Re-connect air line
CONE POINTED
RETAINING SCREW
(For cutting blade use)
FLAT NOSE
RETAINING SCREW
(For air hack saw use)
GENERAL HINTS AND TIPS
The power and speed of the air tool can be controlled by the operator, providing
a safe, powerful cutting action when needed, or a gentle and precise cutting
action for delicate work.
BLADE VIBRATION
If a blade vibrates or aps against the glass, refer to the following points 1, 2 and
3 and also Diagrams C and D.
1. Check blade tip is at against the glass
2. Ensure blade is held rm against the glass and angle is correct
3. When cutting below dashboard, keep tool and blade in straight line
where possible
CUTTING LUBRICANT
Lubrication is important for blade movement. Always lubricate the internal
cutting area and the external cutting edge where possible.
COMFORT FOR THE TECHNICIAN
For the majority of front windshield cut-outs, the operator stands
comfortably in the doorway of the vehicle and observes from the external
side of the glass. Only the operator's arm(s) need enter to reach into the
vehicle interior (Refer Diagram B).
PROTECT GLASS SURFACE
Scratches to ceramic or UV bands may result from the back of the cutting
blade rubbing against the surface. To avoid this, ensure the blade is dry,
then apply a small pad of Velcro® to the o ending section of the blade.
BLADE REPLACEMENT
If the shape and length of the blade tip reduces from repeated sharpening,
blade replacement may be necessary to regain e ciency.
When sharpening or re-sharpening the blades, do not overheat the blade.
Before using the Automotive Glass Removal kit,
WARNING:
read SAFETY GUIDE DATA.
AIR TOOL TECHNICAL DATA
FREE SPEED (BPM)...........................................................................
STROKE LENGTH (mm)...........................................................................
NOISE (dBA)......................................................................................
AIR INLET (mm)....................................................................
Max. AIR PRESSURE (BAR)..................................................................
AIR CONSUMPTION (L/min).............................................................
WEIGHT (Kg).........................................................................................
OVERALL LENGTH excluding air hose (mm).............................
USERS INSTRUCTION MANUAL (ENGLISH)
6,500
6
77-79
5 (1/4"NPT)
6.2
140
1.15
260

SAFETY GUIDE DATA

(WHEN USING THE AUTOMOTIVE GLASS REMOVAL KIT)
IMPORTANT
To reduce the risk of injury, everyone using, installing, repairing,
•
maintaining, changing blades on or working near this tool must read
and understand the Users Instructions Manual and view the Training
Video before using the Automotive Glass Removal Kit.
The most important safety device for this or any tool is "yourself". Your
•
care and good judgement are the best protection against injury.
OPERATOR SAFETY
• Always wear impact resistant eye protection such as safety glasses or
goggles.
Special care is needed when handling the automotive glass removal
•
blades as the cutting edges are very sharp.
• For protection of hands and ngers, the use of protective gloves is
recommended.
Always use blades and sharpen blades in a direction away from the
•
operator's hands.
• Ensure blade retaining screw is tight when securing blades in the air
tool.
• Do not bend blades in an incorrect manner or use them for purposes
other than which they are designed, as blade breakage could occur
(Refer to Users Instruction Manual).
The Automotive Glass Removal Air Tool, blades and accessories must
•
not be modi ed.
When cutting urethane adhesives, always use the recommended cutting
•
lubrication to avoid heat build up and possible toxic smoke.
AIR TOOL OPERATION
Always shut o the air supply and disconnect the air tool from the air
•
supply when changing blades, making repairs, or when the tool is not in
use
For maximum performance, the air tool should be oiled daily
•
(Mobil DTE 10 EXCEL 68 is supplied, a lighter grade Mobil DTE 13M or
11M are recommended for colder climates). If recommended oil is not
available, use multi-purpose ne grade air tool oil.
Do not exceed recommended maximum air tool operating pressure (6.2 Bar)
•
• Minimum to maximum air tool power is obtained by turning the air
control valve (SPB12).
Do not operate the air tool at high speed when not in use.
•
• Do not start the air tool until the tool and blade are in the correct
operating position.
Maintain a balanced body position and secure footing when operating tool.
•
Only use recommended blades or accessories in the air tool.
•
• This tool should only be used and repaired by quali ed technicians.
Only use air tool in accordance with manufacturer's speci cations and
•
approved applications.
VEHICLE SAFETY
Remove all loose dirt, grit or debris from edges of glass before
•
proceeding with cut-out (air is recommended for blowing away debris)
• Cover the vehicle roof, hood or bonnet, interior seats and carpets with
protective covers.
If necessary, remove internal and external trimmings or mouldings, or
•
apply protective/masking tape to protect paintwork and trims.
Prior to cut-out, locate and identify ttings on the glass such as electrical
•
connections, heater elements, rain sensors etc.
WORKPLACE SAFETY
Never direct air at yourself or anyone else
•
• Care should be taken when disconnecting air supply, as whipping hoses
can cause serious injury.
Always check for damaged or loose hoses or ttings.
•
Be aware of excess hoses left on the oor or work surface area.
•
4