Ceiling Hanger Installation; Conveyor Set-Up; Operation; Conveyor Start-Up - HYTROL Gapper-D Manual De Instalación Y Mantenimiento

• Ceiling Hanger Installation

If conveyors are to be used in an overhead application, ceiling hangers may
have been supplied in place of floor supports.
Figure 5A shows how a ceiling hanger mounts to a conveyor section.
Ceiling hangers should be mounted at section joints. For safety information
concerning conveyors mounted overhead, refer to Safety Installation on
Page 3.
NOTE: When installing ceiling hanger rods in an existing building, all
methods of attachment must comply with local building codes.
FIGURE 5A
MOUNTING BOLTS
(PARAFUSOS DE MONTAGEM)
SIDE CHANNEL
(CANEL LATERAL)
PIPE RETAINER
(RETENTOR DA TUBULAÇÃO)
LOCK BOLT
(CAVILHA DE SEGURANÇA)

• Conveyor Set-Up

1. Mark a chalk line on floor to locate center of the conveyor (Floor Mounted
Conveyors).
2. Place the section in position.
3. Fasten sections to pivot plates (Figure 5C). Hand tighten bolts only.
4. Check to see that conveyor is level across width and length of unit. Adjust
supports and ceiling hangers as necessary.
5. Install electrical controls and wire motor. See Page 4.
FIGURE 5B
CONVEYOR SECTION
(SECCIÓN DEL TRANSPORTADOR)
FIGURE 5C
NEW DRAWING
New Revision Note TYPE ENGINEER
REVISION HISTORY
SIDE CHANNEL
(CANAL LATERAL)
MOUNTING BOLT
(TORNILLO DE MONTAJE)
CEILING HANGER ROD
(HASTE TIPO PENDURAL)
SPACER
(ESPAÇADOR)
JAM NUT
(CONTRAPORCA)
SUPPORT PIPE
(TUBO DE SUPORTE)
JAM NUT
(CONTRAPORCA)
PIVOT PLATE
(PLACA PIVOTE)
C
SIDE CHANNEL
THIS DRAWING CONTAINS CONFIDENTIAL
HYTROL
DESIGNS AND INFORMATION WHICH ARE
THE PROPERTY OF HYTROL CONVEYOR HYTROL
(CANAL LATERAL)
CONVEYOR CO., INC.
COMPANY INC. THIS DRAWING AND THE
JONESBORO, ARKANSAS
INFORMATION CONTAINED HEREIN MAY NOT
BE DISCLOSED OR DUPLICATED IN WHOLE
MODELS
OR PART, UTILIZED IN ANY OTHER WORK, OR
STANDARD TOLERANCES
Bobby Brown
DRAWN BY
UNLESS OTHERWISE SPECIFIED
USED FOR MANUFACTURE OF DESIGNS
FRACTIONS ±۱/٦٤
WITHOUT THE PRIOR WRITTEN PERMISSION
Department TECH CENTER
DECIMALS ±.۰۰٥
OF HYTROL CONVEYOR COMPANY INC. ANGLES ±۱°
BUTT COUPLINGS
(ACOPLES DE
EXTREMO )
PIVOT PLATE
(PLACA PIVOTE)
STATIONARY SUPPORT
(SOPORTE ESTACIONARIO)

OPERATION

• Conveyor Start-Up

CAUTION! Because of the many moving parts on the conveyor,
all personnel in the area of the conveyor need to be warned that
the conveyor is about to be started.
Before conveyor is turned on, check for foreign objects that may have been
left inside conveyor during installation. These objects could cause serious
damage during start-up. After conveyor has been turned on and is operating,
check motors, reducers, and moving parts to make sure they are working
freely.

MAINTENANCE

• Lubrication

The drive chain is pre-lubricated from the manufacturer by a hot dipping process
that ensures total lubrication of all components. However, continued proper
lubrication will greatly extend the useful life of every drive chain.
Drive Chain lubrication serves several purposes including:
• Protecting against wear of the pin-bushing joint
• Lubricating chain-sprocket contact surfaces
• Preventing rust or corrosion
For normal operating
environments, lubricate every
2080 hours of operation or
every 6 months, whichever
comes first. Lubricate with a
good grade of non-detergent
petroleum or synthetic
lubricant (i.e., Mobile 1 Synthetic). For best results, always use a brush to
generously lubricate the chain. The proper viscosity of lubricant greatly affects
its ability to flow into the internal areas of the chain. Refer to the table below for
the proper viscosity of lubricant for your application.
The drive chain's lubrication requirement is greatly affected by the operating
conditions. For harsh conditions such as damp environments, dusty
environments, excessive speeds, or elevated temperatures, it is best to lubricate
more frequently. It may be best, under these conditions, to develop a custom
lubrication schedule for your specific application. A custom lubrication schedule
may be developed by inspecting the drive chain on regular time intervals for
sufficient lubrication. Once the time interval is determined at which the chain is
not sufficiently lubricated, lubricate it and schedule the future lubrication intervals
accordingly.
DWG NO
Conveyor_Setup
DATE ۰٤/۲۹/۲۰۱۹
DATE
REVISION ۱
5
Ambient Temperature
SAE
Degrees F
20-40 20
40-100 30
100-120 40
ISO
46 or 68
100
150