INS-9864-13
Operating Instructions for
XPR-9864 Intrinsically Safe Flashlight
Flashlight • Floodlight • Dual-Light
Rechargeable Heavy Duty Flashlight
Record the serial number and date of purchase below.
Then register your Nightstick online for warranty coverage.
See information below.
OPERATING INSTRUCTIONS
Thank you for selecting this Nightstick product. Save this instruction.
Please read these instructions before using your Nightstick. It includes important
safety and operation information. Be sure to charge the Nightstick fully before the
first use. A battery is fully charged when the charger light is green.
XPR-9864 IS APPROVED FOR USE IN HAZARDOUS ENVIRONMENTS
ID 4003485
RATED 3.6v
CLASS I, DIV 1, GROUPS C, D, T4
CERTIFIED TO
CAN/CSA STD C22.2 NO. 157
CONFORMS TO
UL STD 783
FM STD 3600 & FM 3610
INTRINSICALLY SAFE
WARNING: TO PREVENT IGNITION OF FLAMMABLE OR COMBUSTIBLE
ATMOSPHERES, READ, UNDERSTAND AND ADHERE TO THE
MANUFACTURER'S LIVE MAINTENANCE PROCEDURES
WARNING: TO PREVENT IGNITION OF FLAMMABLE OR COMBUSTIBLE
ATMOSPHERES ONLY REPLACE BATTERIES IN A NON-HAZARDOUS AREA
WARNING: SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC
SAFETY
SPECIAL INSTRUCTIONS
For personal safety, always confirm the rating of any known hazardous or
potentially hazardous location where the light is planned to be used. These areas
include fuel areas such as below decks on boats, fuel or chemical transfer or
storage facilities and areas where the atmosphere contains chemicals or particles,
such as grain, dust, or metal powders.
Areas with potentially explosive atmospheres may not be posted. If you are
unsure of the environment contact the Safety Director or agency where the
environment in question is located. A listing of the rated classes, divisions,
groupings and zones of gasses, vapors and combustible materials is available in
the National Fire Protection Administration (NFPA) Classification of Flammable
Liquids and Combustible Materials section of the 2004 edition of the NFPA-70
manual. Available at www.nfpa.org
WARNING NEVER remove or replace the battery pack in any hazardous or
potentially hazardous area, or in any potentially flammable or explosive
environment.
Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • 1-800-233-2155 • 00+1+ 469-326-9400 • www.baycoproducts.com
WARNING NEVER locate the light charging adapter, the 12 VDC adapter plug or
the charging platform in any hazardous, potentially hazardous, potentially
flammable or explosive environment.
WARNING NEVER attempt to recharge the battery pack in any hazardous,
potentially hazardous, flammable or explosive environment.
Inspect the battery pack. Never use a battery pack that appears damaged. Only
remove the battery pack from the light outside of any hazardous environment.
Replacement or additional battery packs are available from Bayco.
OPERATION
Two body switches control all functions of the 9864
LIGHT MODE
Momentary flashlight
Lightly press switch 1
Constant flashlight
Press and click switch 1
Constant full floodlight
Press and click switch 2
Constant half floodlight
Press and click switch 2
two times
Flashlight and half
Press and click switch 1
floodlight
and then switch 2
BATTERY INSTALLATION - CHARGING
NEVER CHARGE THE FLASHLIGHT IN A HAZARDOUS
ENVIRONMENT WHERE EXPLOSIVE GAS, FUMES OR DUST
PARTICLES ARE PRESENT.
Initial Use
1. The battery and flashlight body are keyed to prevent improper installation.
2. Remove the tail-cap and shake out the RED battery.
3. A new flashlight is shipped with the
battery correctly keyed but in the
reverse direction to prevent
accidental turn-on during shipping.
4. Turn the battery around and align the
arrow on the battery with the notch in
the flashlight body.
5. Slide the battery into the flashlight
and replace the tail-cap.
6. Connect the charging platform to the
AC charger per the instructions
below.
7. Align the floodlight to face toward the front of the charging platform. Slide the
flashlight into the charging platform until a click is heard.
8. Fully charge the flashlight before the first use. If the battery is new or has been
unused for several months, several charge and discharge cycles may be needed
to reach full battery capacity. To reach maximum performance, run the light to
completely discharge the battery and then recharge. Each charge cycle will
extend the operation time until maximum capacity is achieved. The charge time
for maximum capacity is approximately 6 hours.
Regular Use
Use only the supplied Nightstick charging platform and AC or DC adapter. The
maximum allowable DC input is 15VDC.
• For best performance, charge the Nightstick when the LED's start to dim.
ACTIVATE
DEACTIVATE
Release pressure on switch 1
Press and click switch 1
Lightly press and release
switch 1
Lightly press and release
switch 1
Press and click switch 1