Meltric CS1000 Instrucciones De Operación

ENGLISH OPERATING INSTRUCTIONS
CS1000
©2022 MELTRIC Corporation. All rights reserved.
MELTRIC Corporation / 4765 W. Oakwood Park Drive Franklin, WI 53132
Tel. : 800 433 7642 / Fax : 414 433 2701 / e-mail : mail
MARECHAL ® TECHNOLOGY
A manufacturer of products using
meltric.com
GENERAL
CS1000 single pole plugs and connectors are
designedwithsafetyanddurabilityinmind.Afinger
guard on the receptacle provides IP2X protection from
live parts. A locking pin prevents unwanted disconnec-
tion. Each phase as well as the neutral and ground
are color coded and keyed to prevent improper
connection. Please follow the instructions below to
ensure the proper installation and use of the product.
WARNING
There are inherent dangers
associated with electrical prod-
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ucts. Failure to follow safety precautions can result
in serious injury or death. These instructions must be
followed to ensure the safe and proper installation, CAUTION
operation and maintenance of the MELTRIC devices.
Before installation, disconnect all sources of power to
NOTICE
the circuit to eliminate the risk of electrical shock.
ADVERTENCIA
RATINGS
CS1000 plugs and receptacles are UL and CSA
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listed in accordance with UL 1691 and CSA 1691-12.
CS1000 devices are for use in Non-Load Break
CAUTION
applications up to 400A at 600VAC, 600VDC (in North
America) or 1000VAC, 1500VDC (in Europe – CE rated).
WARNING
AVISO
The CS1000 devices are NOT designed or
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listed for current interruption.
CAUTION
Risk of Electric Shock. Do
WARNING
Not Disconnect Under Load.
NOTICE
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INSTALLATION
Theseproductsshouldbeinstalledbyqualified
ADVERTENCIA
CAUTION
personnel in accordance with all applicable local
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and national electrical codes.
NOTICE
Before starting, verify that the power is off, that the
WARNING
CAUTION
product ratings are appropriate for the application, and
ADVERTENCIA
that the conductors meet code requirements and
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AVISO
are within the capacities of the lugs noted in Table 1.
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CAUTION
NOTICE: Connect only copper or copper-clad wire to
this device.
CAUTION
NOTICE
NOTICE: For correct operation, the power cable must
AVISO
notexertsignificantforceontheproduct.
ADVERTENCIA
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CAUTION
Table 1
B Strand
2/0
3/0
4/0
250
300
350
400
500
600
750
INSCS1000 H
H Strand (DLO) or Type W
1/0
@
meltric.com
2/0
3/0
4/0
262
300
313
350
373
444
500
535
646
777
1. Lugs to be crimped using either greenlee EK6IDL11 crimping tool, Dieless 120V CHRG or (unless noted other-
wise) DeWalt 20V MAX Cable Crimping tool with die (DCE300M2) 12-Ton using Greenlee KC12 hex U-dies
2. The ground conductor for the CS1000 series devices shall be limited to a maximum size of 1/0 AWG
3. Intended to be wired with conductors rated to 90°C or higher
Wiring of the main conductor
Strip the conductor by approximately 1-1/8" depending
on the lug used. Lugs that are to be crimped with
Greenee EK6IDL11 Crimping Tool shall have 1 crimp
applied. Lugs that are to be crimped using the DeWalt
12-Ton tool shall have 2 crimps applied.
Tighten small (through 45-3A12D) Straight Threaded
Lugs (Type D) with a 21 mm wrench and large (45-
3A18D and up) with a 24 mm wrench. Tighten Straight
With Terminal Lug (Type C) screw and washer with a
19 mm socket.
The tightening torque must not be transmitted
to the insulated casing. To avoid transmitting
torque to the device when securing the lugs, hold the
terminal in place with a 20 mm wrench.
WARNING
Torque both Type C and Type D style lugs to 30 ft-lb.
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Assembly of the handle
CAUTION
Screw handle onto the product and tighten the cable
gland with an appropriate tool. Block the rotation of
NOTICE
the handle with the supplied screw. Assemble as
shown below.
ADVERTENCIA
Screw to block rotation
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CAUTION
AVISO
Watertightness gasket
Die Color Strip mm
KC12-2/0 black
KC12-3/0 orange
KC12-4/0 purple
KC12-250 yellow
KC12-300 white
KC12-350 red
KC12-400 blue
KC12-500 brown
KC12-600 green
KC12-750 black
KC12-2/0 black
KC12-3/0 orange
KC12-4/0 purple
KC12-250 yellow
KC12-350 red
KC12-400 blue
KC12-400 blue
dieless only
KC12-500 brown
dieless only
KC12-700 pink
KC12-700 pink
KC12-750 black
dieless only
Straight w/
Strip inches
Terminal
23 0.91 45-4A50C
28 1.10 45-4A70C
28 1.10 45-4A70C
33 1.30 45-4A95C
32 1.26 45-4A12C
36 1.42 45-4A15C
40 1.57 45-4A18C
40 1.57 45-4A18C
43 1.69 45-4A24C
45 1.77 45-4A30C
23 0.91 45-4A50C
28 1.10 45-4A70C
28 1.10 45-4A70C
33 1.30 45-4A95C
32 1.26 45-4A12C
36 1.42 45-4A15C
36 1.42 45-4A15C
40 1.57 45-4A18C
40 1.57 45-4A18C
43 1.69 45-4A24c
43 1.69 45-4A24C
43 1.69 45-4A24C
45 1.77 45-4A30C
55 2.17 45-4A40C
Assembly with adapter plate
Assemble the adaptor plate on the product and
tighten the M40 nut with an appropriate tool. Align
tabs and assemble as shown.
Hole pattern for adapter plate
1.89"
1.89"
NOTICE: In order to maintain IP66/67 protection in
custom installations, watertight seals must be used
under the heads of the four mounting fasteners and
they must be retained by a lock washer and nut on
the inside of the box or panel. Alternatively, four blind
holes can be drilled and threaded to accommodate
#8-32 x 5/8" mounting screws. The hole depth must be
sufficienttoachieveadequategasketcompression.
Straight
Threaded
45-4A50D
45-4A70D
45-4A70D
45-4A95D
45-4A12D
45-4A15D
45-4A18D
45-4A18D
45-4A24D
45-4A30D
45-4A50D
45-4A70D
45-4A70D
45-4A95D
45-4A12D
45-4A15D
45-4A15D
45-4A18D
45-4A18D
45-4A24D
45-4A24D
45-4A24D
45-4A30D
45-4A40D
.19Ø mount
holes
2.25"