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MODEL SW
THIS MANUAL CONTAINS THE OPERATING
INSTRUCTIONS AND SAFETY INFORMA-
TION FOR YOUR SCAG MOWER. READING
THIS MANUAL CAN PROVIDE YOU WITH
ASSISTANCE IN MAINTENANCE AND AD-
JUSTMENT PROCEDURES TO KEEP YOUR
MOWER PERFORMING TO MAXIMUM EFFI-
CIENCY. THE SPECIFIC MODELS THAT THIS
BOOK COVERS ARE CONTAINED ON THE
INSIDE COVER. BEFORE OPERATING YOUR
MACHINE, PLEASE READ ALL THE INFOR-
MATION ENCLOSED.
© 2006
SCAG POWER EQUIPMENT
DIVISION OF METALCRAFT OF MAYVILLE, INC.
PART NO. 03189
PRINTED 7/06
PRINTED IN USA
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Resumen de contenidos para Scag Power Equipment SW32-15KAI
- Página 1 CIENCY. THE SPECIFIC MODELS THAT THIS BOOK COVERS ARE CONTAINED ON THE INSIDE COVER. BEFORE OPERATING YOUR MACHINE, PLEASE READ ALL THE INFOR- MATION ENCLOSED. © 2006 PART NO. 03189 SCAG POWER EQUIPMENT PRINTED 7/06 DIVISION OF METALCRAFT OF MAYVILLE, INC. PRINTED IN USA...
- Página 2 This manual covers the operating instructions and illustrated parts list for: SW32-15KAI with a serial number of C3000001 to C3099999 SW36A-15KH with a serial number of C3100001 to C3199999...
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Página 3: Tabla De Contenido
TABLE OF CONTENTS MODEL SW SUBJECT PAGE Introduction ....................1 Direction Reference ..................1 Servicing the Engine ................... 1 Symbols ....................... 2-3 General Safety Instructions ................4 Signal Words ....................4 Before Operation Considerations ..............4-6 Operation Considerations ................6-7 Maintenance and Storage ................ -
Página 4: Subject
TABLE OF CONTENTS (CONTINUED) SUBJECT PAGE Illustrated Parts List SWM-32", 36" Cutter Deck ................20-21 SWM-48", 52" Cutter Deck ................22-23 Notes ......................24 Caster Assembly ..................25 Engine Deck ....................26-27 Handle Assembly ..................28-29 Instrument Panel ..................30 Peerless Transmission ................. -
Página 5: Introduction
Attachments and accessories manufactured by operating, maintenance and adjustment instructions in this companies other than Scag Power Equipment are not manual. approved for use on this machine. Using unapproved attachments, (especially "stand-up" riding attachments) If additional information or service is needed, contact may be hazardous. -
Página 6: Symbols
ISO Symbols SYMBOL DESCRIPTION SYMBOL DESCRIPTION Choke Transmission Parking Brake Spinning Blade 48071S On/Start Spring Tension on Idler Off/Stop Thrown Object Falling Hazard... - Página 7 SYMBOL DESCRIPTION SYMBOL DESCRIPTION Slow Fast Cutting Element - Basic Symbol Continuously Variable - Linear Cutting Element - Engage Pinch Point 481039S Hourmeter/Elapsed Operating Hours Cutting Element - Disengage Read Operator's Manual Thrown Object Hazard Keep Bystanders Away...
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Página 8: General Safety Information
SAFETY INFORMATION GENERAL SAFETY INFORMATION Signal Word: Your mower is only as safe as the operator. The signal word is a distinctive word found on the safety Carelessness or operator error may result in serious decals on the machine and throughout this manual that bodily injury or death. - Página 9 BEFORE OPERATION CONSIDERATIONS (CONT'D) 5. Always wear appropriate clothing. Loose fitting C. DO NOT add fuel to a running or hot engine. Allow the engine to cool for several minutes clothing, long hair or jewelry could get tangled in moving parts. Do not operate the machine wearing before adding fuel.
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Página 10: Operation Considerations
BEFORE OPERATION CONSIDERATIONS B. Be alert for holes, rocks, roots and other hidden hazards in the terrain. Keep away from any (CONT'D) dropoff. Beware of overhead obstructions (low 10. If the mower discharge ever plugs, shut off the limbs, etc), underground obstacles (sprinklers, engine, remove the ignition key, and wait for all pipes, tree roots, etc.). -
Página 11: Rotating Blades
OPERATION CONSIDERATIONS (CONT'D) 16. DO NOT operate the machine under the influence of alcohol or drugs. ROTATING BLADES 17. Use care when loading or unloading the machine onto a truck or trailer. NEVER PUT YOUR HANDS INTO THE DISCHARGE CHUTE FOR ANY REASON! 18. -
Página 12: Initial Run-In Procedures
MAINTENANCE AND STORAGE (CONT'D) 9. Let the engine cool before storing. 6. Apply lubricant to all the grease fittings. Lubricant was applied at the factory. This is just a 10. DO NOT store the machine near an open flame. precautionary check to make sure that all the fittings have been lubricated. -
Página 13: Cutter Deck Belt Adjustments
MOWER OPERATION (CONT'D) CUTTER DECK BELT ADJUSTMENTS CAUTION: Stop engine and remove the key from the ignition before making any adjustments. Wait for all moving parts to come to a complete stop before beginning PULL UP TO ENGAGE work. PUSH DOWN TO DISENGAGE 390S0138 -NOTE- 1. -
Página 14: Transmission Drive Belt
CUTTER DECK BELT ADJUSTMENTS (CONT'D) 2. Adjust the steering brake rods so that the brakes do BELT TENSION CUTTER DECK not apply until the steering levers are pulled tight to ADJUSTMENT IDLER ADJUSTMENT IDLER the handles. When the steering levers are locked in the neutral position the machine should move freely. -
Página 15: Blade Height Adjustments
CUTTER DECK ADJUSTMENTS (CONT'D) Caster spacers also can be repositioned to change cutting heights and to change the pitch of the deck. (See Fig Spacers 2002SGB005 Figure 6. Caster Wheel Spacers 2002 SC407G BLADE HEIGHT ADJUSTMENT Figure 7. Blade Spacers Adjusting the blade height can be done by moving any CUTTER BLADES number of the five smaller 1/4"... -
Página 16: Custom-Cut Baffle Adjustment
CUSTOM-CUT BAFFLE ADJUSTMENT The Custom-Cut Baffle is designed to deliver optimum 2. Move the Custom-Cut Baffle to desired position. (See airflow and superior cutting performance in any type of Figures 10 through 12 for position). grass. The Custom-Cut Baffle can be raised or lowered 3. -
Página 17: Engine Oil Maintenance
CHECKING ENGINE CRANKCASE OIL LEVEL The engine oil level should be checked after every 8 3. Repair damaged metal surfaces using Scag touch-up hours of operation or daily as instructed in the Engine paint (P/N 48521) available from your authorized Operator’s Manual furnished with this mower. -
Página 18: Lubrication & Maintenance
LUBRICATION & MAINTENANCE BREAK-IN + Grease spindle until grease comes out the relief valve. 8 HOURS (DAILY) Compatible Greases: Lidok EP #2 (found at industrial shops) 20 HOURS Ronex MP (Exxon service stations) Shell Alvania (Shell service stations) 40 HOURS (WEEKLY) Mobilux #2 (Mobil service stations) 100 HOURS (BIWEEKLY) Super Lub M EP #2 (Conoco service stations) -
Página 19: Troubleshooting Cutting Conditions
TROUBLESHOOTING CUTTING CONDITIONS CAUSE CURE CONDITION Stringers - Occasional Low engine RPM Run engine at full 3600 RPM Blades of Uncut Grass Ground speed too fast Slow speed to adjust for conditions Wet grass Cut grass after it has dried out Dull blades, incorrect sharpening Sharpen blades Deck plugged, grass accumulation Clean underside of deck... - Página 20 TROUBLESHOOTING CUTTING CONDITIONS CAUSE CURE CONDITION Uneven Cut on Flat Lift worn off of blade Replace blade Ground - Wavy High-Low Blade upside down Mount with cutting edge toward Appearance, ground Scalloped Cut, or Rough Contour Deck plugged, grass accumulation Clean underside of deck Too much blade angle (deck pitch) Adjust pitch and level...
- Página 21 TROUBLESHOOTING CUTTING CONDITIONS CAUSE CURE CONDITION Scalping - Blades Low tire pressures Check and adjust pressures Hitting Dirt or Cutting Very Close to Ground speed too fast Slow speed to adjust for conditions the Ground Cutting too low May need to reduce ground speed, raise cutting height, change direction of cut, and/or change pitch and level Rough terrain...
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Página 22: Technical Specifications
TECHNICAL SPECIFICATIONS MODELS SW32-15KAI, SW36A-15KH, SW36A-16KAI, SW48V-15KH, SW48V-16KAI, SW52V-17KAI, SW52V-18KH ENGINE General Type: Heavy duty industrial/commercial Brand / Model: Kawasaki FH430V, FH480V & FH541V Kohler CV15T & CV493T Horsepower: Kawasaki FH430V=15HP, FH480V=16HP, FH541V=17HP Kohler CV15T=15 HP, CV493T=18HP Type: Kawasaki 15 HP, 16HP & 17 HP 4 cycle gasoline engine, air cooled, V twin cylinder, vertical shaft engine. - Página 23 Section 3 TECHNICAL SPECIFICATIONS (CON'T) CUTTER DECKS SWM 32, SWM 36 Advantage, SWM 48 Velocity Plus, SWM 52 Velocity Plus. Type: Out-front design with anti-scalp rollers Construction: SWM32, 36A & 48V: 7-gauge steel with 7-gauge (3/16") steel skirt SWM52V: 10-gauge steel with 7-gauge (3/16") steel skirt Cutting Width: 32.0"...
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Página 24: Swm-32", 36" Cutter Deck
32" & 36A" CUTTER DECKS SW-SWZ06CD36A... - Página 25 32" & 36A" CUTTER DECKS Ref. Part Ref. Part No. Number Description 32 36A No. Number Description 32 36A 461847 Cutter Deck (Includes Decals) 48224 Bearing 461848 Cutter Deck (Includes Decals) 04001-62 Cpscrw, 3/8-16 x 3-1/4" Hex Head 461663 Cutter Spindle Assy. 44078 J-Hook 43312...
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Página 26: Swm-48", 52" Cutter Deck
48V, 52V" CUTTER DECKS 40 39 SW-06CD48V-52V... - Página 27 48V, 52V" CUTTER DECKS Ref. Part Ref. Part No. No. Description 48V 52V No. No. Description 48V 52V 461852 Cutter Deck (Includes decals) 04021-09 Nut, 3/8-16 Elastic Stop 04004-02 Support, Belt Cover 461855 Cutter Deck (Includes decals) 04001-09 Bolt, 5/16-18 x 1" Hex Head 461663 Spindle Assembly 04017-36...
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Página 28: Notes
NOTES... -
Página 29: Caster Assembly
CASTER ASSEMBLY SW-SWZ2006CSTR Ref. Part Description 04066-01 Quick Pin 43037-01 Spacer, Caster Yoke, 1/2" Long 48100-01 Bronze Bearing 48114-04 Grease Fitting 46082 Support Assembly (Includes Items 3 & 4) 45006 Caster Yoke 04021-07 Elastic Stop Nut, 1/2-13 43022 Sleeve, Caster Wheel Bearing 04001-37 Hex Hd. -
Página 30: Engine Deck
ENGINE DECK 15 KAI 16 KAI 17 KAI ONLY (1 loc.) 40, 40A SW2007ED... - Página 31 ENGINE DECK Ref. Part 15KH 15KAI Ref. Part 15KH 15KAI 18KH 16KAI 18KH 16KAI Description Description 17KAI 17KAI 483208 Idler Pulley, Transmission 482853 Engine,15HP Kohler 481666 Pulley, Traction Drive (CV 15T, Spec PS-41621) 04063-19 Key, 1/4 x 1/4 x 3/4" 482854 Engine, 18HP Kohler 04041-28...
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Página 32: Handle Assembly
HANDLE ASSEMBLY SW 2007 HA... - Página 33 HANDLE ASSEMBLY Ref. Part Ref. Part 15KH 15KAI 15KH 15KAI 18KH 16KAI 18KH 16KAI No. No. Description No. No. Description 17KAI 17KAI 04001-17 Bolt, 5/16-18 x 2" Hex Head 461830 Handle Assembly 04019-02 Nut, 1/4-20 Serrated Flange 421360 Belt Guard 04040-15 Flatwasher, 5/16 (.375 x .875 x .083) 04017-27 Capscrw, 3/8-16 x 1"...
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Página 34: Instrument Panel
INSTRUMENT PANEL SW99IP 15KH 15KAI Ref. Part 18KH 16KAI Description 17KAI 48717 Switch, Neutral Interlock 2A 482814 Throttle Control 2B 48946 Throttle Control 483162 Engagement Switch, Electric Clutch 48609 Key Switch (includes hardware) 48023 Hour Meter (dealer installed) Screw, #10-32 x .50 Phillips Washer Head 04019-01 Nut, #10-32 Serrated Flange Hex Head 482711 Handle Wire Harness, Manual Start... -
Página 35: Peerless Transmission
PEERLESS 700-070 FOR REFERENCE ONLY ORDER PARTS FROM PEERLESS / TECUMSEH REF. PART Ref. Part DESCRIPTION No. No. Description 778125 Spur Rear (35 teeth) 772083A Case, Transmisson 778239A Spur Gear (32 teeth-steel) 780086A Needle Bearing Grease Spec 778124A Spur Gear (30 teeth) 780142 Needle Bearing 778123A... -
Página 36: Engine Deck Wire Harness
ENGINE DECK BLADE CLUTCH WIRE HARNESS PART NO. 483075 NEUTRAL KOHLER INTERLOCK GROUND (15 HP & 18 HP) WHITE KAWASAKI BLACK W/RED STRIPE (15 HP, 16 HP & 17 HP) BLACK BLACK BLUE WHITE WHITE YELLOW WIRE HARNESS ADAPTER - ENGINE INSTRUMENT SW07WH483075 PANEL HARNESS... -
Página 37: Wire Harness Adapter-Kawasaki (15 Hp, 16 Hp & 17 Hp)
WIRE HARNESS ADAPTER PART NO. 481717 KAWASAKI (15 HP, 16 HP & 17 HP) SW2006WH481717... -
Página 38: Replacement Decals
REPLACEMENT DECALS AND INFORMATION PLATES WARNING WARNING DO NOT OPERATE WITHOUT DISCHARGE CHUTE, MULCHING KIT, OR ENTIRE GRASS CATCHER INSTALLED 483405 WARNING WARNING SPINNING BLADES ROTATING BLADES AND BELTS * Keep hands, feet & clothing clear KEEP CLEAR * Keep all guards in place * Shut off engine &... - Página 39 Decal, Instrument Panel - Rear 48404 Decal, Metalcraft - Made in USA 483404 Decal, Sulky Attachment 483402 Decal, Belt Cover 481483 Decal, Instrument Panel - Front (SW32-15KAI, SW36A-16KAI, SW48V-16KAI, SW52V-17KAI) 482816 Decal, Height of Cut 48315 Decal, 32 482297 Decal, 36 Advantage 483199...
- Página 40 (Two year warranty exclude fittings, hoses, drive belts). The repair or replacement of the hydraulic pump or hydraulic motor will be at the option of Scag Power Equipment. This warranty does not cover any mower that has been subject to misuse, neglect, negligence, or accident, or that has been operated in any way contrary to the operating instructions as specified in the Operator’s Manual.
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Página 41: Garantía Limitada - Equipo Comercial
Scag, sean incompatibles con el cortacésped Scag o afecten la operación, funcionamiento o durabilidad de éste. Scag Power Equipment se reserva el derecho de modificar o mejorar el diseño de cualquier cortacésped sin tener por ello obligación alguna de modificar cualquier cortacésped fabricado con anterioridad. Cualquier otra garantía implícita se limita a un período de garantía de dos (2) años o noventa (90) días en el caso de cortacéspedes destinados a alquiler.