Scag Power Equipment SWZ Serie Manual Del Operador
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- Manual de operador (67 páginas) ,
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MODEL SWZ
THIS MANUAL CONTAINS THE OPERATING
INSTRUCTIONS AND SAFETY INFORMA-
TION FOR YOUR SCAG MOWER. READING
THIS MANUAL CAN PROVIDE YOU WITH
ASSISTANCE IN MAINTENANCE AND AD-
JUSTMENT PROCEDURES TO KEEP YOUR
MOWER PERFORMING TO MAXIMUM EFFI-
CIENCY. THE SPECIFIC MODELS THAT THIS
BOOK COVERS ARE CONTAINED ON THE
INSIDE COVER. BEFORE OPERATING YOUR
MACHINE, PLEASE READ ALL THE INFOR-
MATION ENCLOSED.
© 2005
SCAG POWER EQUIPMENT
DIVISION OF METALCRAFT OF MAYVILLE, INC.
PART NO. 03166
PRINTED 7/05
PRINTED IN USA
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Resumen de contenidos para Scag Power Equipment SWZ Serie
- Página 1 CIENCY. THE SPECIFIC MODELS THAT THIS BOOK COVERS ARE CONTAINED ON THE INSIDE COVER. BEFORE OPERATING YOUR MACHINE, PLEASE READ ALL THE INFOR- MATION ENCLOSED. © 2005 PART NO. 03166 SCAG POWER EQUIPMENT PRINTED 7/05 DIVISION OF METALCRAFT OF MAYVILLE, INC. PRINTED IN USA...
- Página 2 WARNING: FAILURE TO FOLLOW SAFE OPERATING PRACTICES MAY RESULT IN SERIOUS INJURY. * Keep all shields in place, especially the grass discharge chute. * Before performing any maintenance or service, stop the machine and remove the spark plug wire and ignition key. * If a mechanism becomes clogged, stop the engine before cleaning.
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Página 3: Tabla De Contenido
TABLE OF CONTENTS SUBJECT PAGE Introduction ....................1 Direction Reference ..................1 Servicing the Engine and Drive Train Components ........1 Symbols....................... 2-3 General Safety Instructions ................4 Signal Words ....................4 Before Operating Considerations ..............4-6 Operation Considerations ................6-7 Maintenance and Storage ................ -
Página 4: Subject
TABLE OF CONTENTS (CONTINUED) SUBJECT PAGE Changing Hydraulic Oil Filter Element ............16-17 Engine Oil Maintenance ................17 Engine Air Cleaner Maintenance..............17 Checking Electrolyte Level and Cleaning Battery ........17 Charging the Battery ..................18 Jump Starting ....................18 Cleaning The Machine ................ -
Página 5: Introduction
Attachments and accessories manufactured by operating, maintenance and adjustment instructions in this companies other than Scag Power Equipment are not manual. approved for use on this machine. Using unapproved attachments, (especially "stand-up" riding attachments) If additional information or service is needed, contact may be hazardous. -
Página 6: Symbols
ISO Symbols SYMBOL DESCRIPTION SYMBOL DESCRIPTION Choke Transmission Parking Brake Spinning Blade 48071S On/Start Spring Tension on Idler Off/Stop Thrown Object Falling Hazard... - Página 7 SYMBOL DESCRIPTION SYMBOL DESCRIPTION Slow Fast Cutting Element - Basic Symbol Continuously Variable - Linear Cutting Element - Engage Pinch Point 481039S Hourmeter/Elapsed Operating Hours Cutting Element - Disengage Read Operator's Manual Thrown Object Hazard Keep Bystanders Away...
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Página 8: General Safety Information
SAFETY INFORMATION GENERAL SAFETY INFORMATION Signal Word: Your mower is only as safe as the operator. The signal word is a distinctive word found on the safety Carelessness or operator error may result in serious decals on the machine and throughout this manual that bodily injury or death. - Página 9 BEFORE OPERATION CONSIDERATIONS (CONT'D) 4. Always wear appropriate clothing, loose fitting C. Never remove the gas cap or add fuel with the clothing, long hair or jewelry could get tangled in engine running. Allow the engine to cool before moving parts. Do not operate the machine wearing fueling.
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Página 10: Rotating Blades
BEFORE OPERATION CONSIDERATIONS (CONT'D) 6. Using the machine demands attention. To prevent loss of control: A. Mow only in daylight or when there is good ROTATING BLADES artificial light. NEVER PUT YOUR HANDS INTO THE DISCHARGE B. Be alert for holes, rocks, roots and other hidden CHUTE FOR ANY REASON! Shut off the engine and hazards in the terrain. -
Página 11: Maintenance And Storage
OPERATION CONSIDERATIONS (CONT'D) 16. DO NOT operate the machine under the influence of alcohol or drugs. 17. Use care when loading or unloading the machine ROTATING BLADES onto a truck or trailer. NEVER PUT YOUR HANDS INTO THE DISCHARGE CHUTE FOR ANY REASON! 18. -
Página 12: Initial Run-In Procedures
MAINTENANCE AND STORAGE (CONT'D) INITIAL RUN-IN PROCEDURES (FIRST DAY OF USE OR APPROXI- 9. Let the engine cool before storing. MATELY 10 HOURS) 10. DO NOT store the machine near an open flame. 1. Check the belts for proper tension at 2, 4 and 8 hours. - Página 13 MOWER OPERATION (CONT'D) * The neutral latches must be in the neutral lock position. WARNING: * The key switch must be on. If you are not familiar with the operation of the * The parking brake must be on. hydrostatic drive and zero turn feature, practice turning and maneuvering with the hand controls 3.
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Página 14: Belt Tension
BELT TENSION Washer CAUTION: Deck Stop engine and remove the key from the ignition before making any adjustments. Wait for all moving "J" Bolt parts to come to a complete stop before beginning work. -NOTE- The hydro drive belt is spring loaded and does not require adjustment. -
Página 15: Blade Height Adjustments
CUTTER DECK ADJUSTMENTS (CONT'D) Caster spacers also can be repositioned to change cutting heights and to change the pitch of the deck. (See Fig Spacers 2002SGB005 Figure 5. Caster Wheel Spacers 2002 SC407G Figure 6. Blade Spacers BLADE HEIGHT ADJUSTMENT CUTTER BLADES Adjusting the blade height can be done by moving any number of the five smaller 1/4"... -
Página 16: Custom-Cut Baffle Adjustment
Custom-Cut Baffle Adjustment The Custom-Cut Baffle is designed to deliver optimum 2. Move the Custom-Cut Baffle to desired position. (See airflow and superior cutting performance in any type of Figures 9 through 11 for position). grass. The Custom-Cut Baffle can be raised or lowered 3. -
Página 17: Neutral Adjustment
NEUTRAL ADJUSTMENT STEERING CONTROL ROD ADJUSTMENT -NOTE- -NOTE- Neutral has been set by your Scag dealer at the This adjustment is made to allow the steering time of setup and normally does not need to be control levers to be moved out of the neutral adjusted. -
Página 18: Parking Brake
Section 3 TRACKING ADJUSTMENT (CONT'D) 2. Squeeze the steering control levers and release the neutral latch. Slowly release the steering control levers, allowing the machine to move forward. WARNING: BEFORE ATTEMPTING TO MAKE ANY TRACKING ADJUSTMENTS: 1. Move the speed adjustment lever to the Figure 14. -
Página 19: Lubrication & Maintenance
LUBRICATION & MAINTENANCE BREAK-IN + Grease spindle until grease comes out the relief valve Compatible Greases: Lidok EP #2 (found at industrial shops) 8 HOURS (DAILY) Ronex MP (Exxon service stations) 40 HOURS (WEEKLY) Shell Alvania (Shell service stations) Mobilux #2 (Mobil service stations) 100 HOURS (BIWEEKLY) Super Lub M EP #2 (Conoco service stations) 500 HRS OR ANNUALLY... -
Página 20: Hydraulic System
HYDRAULIC SYSTEM Checking Hydraulic Oil Level 2. Place a suitable container under the hydraulic oil drain. Remove the fill cap from the reservoir. Remove the drain cap from the T-Fitting located on The hydraulic oil level should be checked after the first the hydraulic system filter head. -
Página 21: Engine Oil Maintenance
HYDRAULIC SYSTEM (CONT'D) BATTERY (ELECTRIC START UNITS ONLY) Checking Electrolyte Level and Cleaning 1. Remove the oil filter element (Figure 15, Page 16) Battery and properly discard it. Fill the new filter with clean oil and install the filter. Hand tighten only. This machine was equipped from the factory with a sealed battery. -
Página 22: Charging The Battery
WARNING: WARNING: Electric storage battery fluid contains sulfuric BATTERIES PRODUCE EXPLOSIVE GASES. acid which is POISON and can cause SEVERE Charge the battery in a well ventilated space so CHEMICAL BURNS. Avoid contact of fluid with gases produced while charging can dissipate. eyes, skin, or clothing. -
Página 23: Troubleshooting Cutting Conditions
TROUBLESHOOTING CUTTING CONDITIONS CAUSE CURE CONDITION Stringers - Occasional Low engine RPM Run engine at full 3600 RPM Blades of Uncut Grass Ground speed too fast Slow speed to adjust for conditions Wet grass Cut grass after it has dried out Dull blades, incorrect sharpening Sharpen blades Deck plugged, grass accumulation Clean underside of deck... - Página 24 TROUBLESHOOTING CUTTING CONDITIONS CAUSE CURE CONDITION Uneven Cut on Flat Lift worn off of blade Replace blade Ground - Wavy High-Low Blade upside down Mount with cutting edge toward Appearance, ground Scalloped Cut, or Rough Contour Deck plugged, grass accumulation Clean underside of deck Too much blade angle (deck pitch) Adjust pitch and level...
- Página 25 TROUBLESHOOTING CUTTING CONDITIONS CAUSE CURE CONDITION Scalping - Blades Low tire pressures Check and adjust pressures Hitting Dirt or Cutting Very Close to Ground speed too fast Slow speed to adjust for conditions the Ground Cutting too low May need to reduce ground speed, raise cutting height, change direction of cut, and/or change pitch and level Rough terrain...
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Página 26: Engine Deck
TECHNICAL SPECIFICATIONS ENGINES General Type: Heavy duty industrial/commercial Brand / Models: Kohler CV493T, Kawasaki FH451V (15HP), FH480V (16HP), FH541V (17HP), FH580V (19HP), FH641V (21HP), Honda GXV610QAF (18HP) Horsepower: Kohler 18HP; Kawasaki 15HP, 16HP, 17HP, 19HP & 21HP; Honda 18HP Type: 4 cycle gas, vertical shaft engines Displacement: Kohler: 18HP = 490cc... - Página 27 TECHNICAL SPECIFICATIONS (CON'T) CUTTER DECKS SWM 36 Advantage, SWM 48 Velocity Plus, SWM 52 Velocity Plus, SWM 61 Velocity Plus Type: Out-front design with anti-scalp rollers Construction: SWM36A, 48V: 7-gauge steel with 7-gauge (3/16") steel skirt SWM52V, 61V:10-gauge steel with 7-gauge (3/16") steel skirt Cutting Width: 35.5"...
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Página 28: Notes
NOTES... -
Página 29: Caster Assembly
CASTER ASSEMBLY SW-SWZ2006CSTR Ref. Part Description 04066-01 Quick Pin 43037-01 Spacer, Caster Yoke, 1/2" Long 48100-01 Bronze Bearing 48114-04 Grease Fitting 46082 Support Assembly (Includes Items (3 & 4) 45006 Caster Yoke 04021-07 Elastic Stop Nut, 1/2-13 43022 Sleeve, Caster Wheel Bearing 04001-37 Hex Hd. -
Página 30: Swm-36
36A CUTTER DECKS SWZ06CD36A... - Página 31 36A CUTTER DECKS Ref. Part Ref. Part No. Number Description No. Number Description 461848 Cutter Deck (Includes Decals) 43296 Spacer, Inside 461663 Cutter Spindle Assy. 481035 Nut,1.06-18 43312 Spacer, Outside 48677 Relief Fitting, Cutter Spindle 481022 Tapered Bearing (Two) 481025 Seal, Cutter Spindle 43644 Spindle Housing...
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Página 32: Swm-48", 52", 61" Cutter Deck
48V, 52V & 61V CUTTER DECKS 40 39 SWZ-06CD48V-52V-61V... - Página 33 48V, 52V & 61V CUTTER DECKS Ref. Part Ref. Part No. No. Description 48 52 61 No. No. Description 48 52 61 461852 Cutter Deck (Inc. Decals) 48089 Belt, Blade Drive 461855 Cutter Deck (Inc. Decals) 48286 Belt, Blade Drive 461857 Cutter Deck (Inc.
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Página 34: Engine Deck - Manual Start
ENGINE DECK - MANUAL START 18 HN ONLY 15KA 16 KAI 17 KAI 19 KAI ONLY SWZ 06 EDMAN... - Página 35 ENGINE DECK - MANUAL START Ref. Part Description 15KA 16KAI 17KAI 19KAI 18KH 18HN 482804 Engine, 15KA Kawasaki 483263 Engine, 16KAI Kawasaki 482927 Engine, 17KAI Kawasaki 482928 Engine, 19KAI Kawasaki 482854 Engine, 18KH Kohler 482705 Engine, 18HN Honda 04040-15 Flatwasher, 5/16 (.375 x .875 x .083) 04001-09 Capscrew, 5/16-18 x 1"...
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Página 36: Engine Deck - Electric Start
ENGINE DECK - ELECTRIC START SWZ 06 EDELCT... - Página 37 ENGINE DECK - ELECTRIC START Ref. Part Description 17KAIE 21KAE 482929 Engine, 17KAIE Kawasaki 481964 Engine, 21KAE Kawasaki 04040-15 Flatwasher, 5/16 (.375 x 875 x .083) 04001-09 Capscrew, 5/16-18 x 1" Hex Head 482547 Cap, Fuel Tank 461729 Fuel Tank Assy. (incl. 6, 7) 48309 Bushing 48308...
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Página 38: Drive And Brake Brake Components
DRIVE AND BRAKE COMPONENTS 3, 3A 10, 10A 37 41 SWZ05D&BC... - Página 39 DRIVE AND BRAKE COMPONENTS Ref. Part 15KA 17KAI Description 16KAI 19KAI 17KAIE 21KAE 18KH 18HN 481876 Ring, Split 04001-19 Bolt, 3/8-16 x 1" Hex Head 45842 Brake Shaft Assembly Weldment (16" Small Frame) 45854 Brake Shaft Assembly Weldment (20" Large Frame) 04062-01 Hair Pin Cotter, .094 x 1.62 04003-12...
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Página 40: Handle Assembly - Kawasaki - Small Frame (16")
HANDLE ASSEMBLY *SMALL FRAME (16") KAWASAKI SWZ06SFHANKA 45 11... - Página 41 HANDLE ASSEMBLY *SMALL FRAME (16") KAWASAKI Ref. Part Ref. Part 15KA 17KAI 15KA 17KAI Description Description 16KAI 19KAI 17KAIE 16KAI 19KAI 17KAIE 461839 Upper Handle Wlmt. W/Decals 04041-08S Flat Wshr., .766 x 1.25 x .035 42675 Quadrant, Speed Control 04063-07 Key, Woodruff, 3/16 x .75" 04062-02 Hairpin, .094 x 1.19 04001-59 Bolt, Hex Head, 1/4-20 x 1.25 45282...
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Página 42: Handle Assembly - Honda & Kohler - Small Frame (16")
HANDLE ASSEMBLY *SMALL FRAME (16") HONDA / KOHLER SWZ06SFHANHN&KH 45 11... - Página 43 HANDLE ASSEMBLY *SMALL FRAME (16") HONDA / KOHLER Ref. Part Ref. Part Description Description 18HN 18KH 18HN 18KH 48494-02 Spring, Return 461839 Upper Handle Wlmt. W/Decals 42675 Quadrant, Speed Control 43522 Spacer, Side Plate 04041-08S Flat Wshr., .766 x 1.25 x .035 04062-02 Hairpin, .094 x 1.19 45282 Lever, Speed Adjustment...
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Página 44: Handle Assembly *Large Frame (20")
HANDLE ASSEMBLY *LARGE FRAME (20") SWZ06LFHAN 45 11... - Página 45 HANDLE ASSEMBLY *LARGE FRAME (20") Ref. Part Ref. Part 17KAI Description Description 17KAI 21KAE 19KAI 21KAE 461840 Upper Handle Wlmt. W/Decals 43415 Bushing, Brake 42675 Quadrant, Speed Control 04050-02 Clip, Retaining .750 diameter 04062-02 Hairpin, .094 x 1.19 48224 Bearing, Ball Neutral Return 46747 Cam, Neutral (incl.
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Página 46: Hydraulic Assembly
HYDRAULIC ASSEMBLY 2005SWZ-HA... - Página 47 HYDRAULIC ASSEMBLY Ref. Part Number Description 481164 Cap, Oil Reservoir 461428 Oil Reservoir (With Fittings) 482266-01 Elbow, 9/16 O-Ring x 3/8 Hose 48811 Hose, 3/8" ID - 10-1/4" Long (Order By The Inch) 48811 Hose, 3/8" ID - 7" Long (Order By The Inch) 48603-06 O-Ring 483097...
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Página 48: Hydraulic Pump Assembly
HYDRAULIC PUMP ASSEMBLY PORT "A" SIDE PORT "B" SIDE... - Página 49 HYDRAULIC PUMP ASSEMBLY Ref. Part Number Description HG 70516 Housing Kit HG 70573 End Cap Kit HG 50641 Straight Headless Pin HG 50969 Hex Flange Bolt, M8-1.25 x 60mm HG 51232 Housing O-Ring HG 2513027 Charge Pump Kit HG 50273 Gerotor Assembly HG 9004101-1340 O-Ring...
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Página 50: Engine Deck Wire Harness (Manual Start)
ENGINE DECK BLADE CLUTCH WIRE HARNESS PART NO. 483075 NEUTRAL KOHLER (18 HP) INTERLOCK GROUND KAWASAKI WHITE (15 HP, 16 HP, 17 HP & 19HP) BLACK W/RED STRIPE HONDA (18HP) BLACK BLACK BLUE WHITE WHITE YELLOW WIRE HARNESS ADAPTER - ENGINE INSTRUMENT SWZ06WH483075 PANEL HARNESS... -
Página 51: Engine Deck Wire Harness - Kawasaki (Electric Start)
ENGINE DECK WIRING HARNESS KAWASAKI ELECTRIC START PART NUMBER: 483076 ENGINE GROUND TRANSMISSION TO ENGINE WHITE BLACK W/RED STRIPE BLK W/RED STRIPE GREEN BLACK BLUE BLACK WHITE WHITE YELLOW ELECTRIC CLUTCH RED W/YEL STRIPE INSTRUMENT CONNECTOR STARTER SOLENOID SOLENOID HANDLE WIRING HARNESS KAWASAKI ELECTRIC START PART NO. -
Página 52: Wire Harness Adapter-Honda (18 Hp)
WIRE HARNESS GROUND ADAPTER HONDA (18 HP) ENGINE STATOR PART NO. 482848 BLACK RECTIFIER CAPACITOR YELLOW YELLOW WHITE MAGNETO SW04WH482848 MAIN WIRE HARNESS WIRE HARNESS ADAPTER PART NO. 481717 KAWASAKI (15 HP, 16 HP, 17 HP & 19HP) SWZ06WH481717... -
Página 53: Replacement Decals
REPLACEMENT DECALS & INFORMATION WARNING WARNING DO NOT OPERATE WITHOUT DISCHARGE CHUTE, MULCHING KIT, OR ENTIRE GRASS CATCHER INSTALLED 482165 48314 483206 482286 MANUFACTURED UNDER ONE OR MORE PARKING OF THE FOLLOWING PATENTS: CHOKE BRAKE 4,487,006 4,885,903 4,920,733 4,967,543 FAST 4,991,382 4,998,948 5,042,239... - Página 54 REPLACEMENT DECALS & INFORMATION PARKING BRAKE FAST SLOW 481423 PARKING BRAKE FAST SLOW 481438 482297 36" - 482297 48" - 483199 52" - 483200 61" - 483201 481971...
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Página 55: Cutting Height Adjustment
482799 481942 482816 CUTTING HEIGHT ADJUSTMENT FAST DECK MOUNTING HOLE POSITION NUMBER OF CASTER SPACERS (BELOW SUPPORT) NUMBER OF SPACERS ABOVE CUTTER BLADES OPERATOR'S 1-7/8 2-3/8 2-1/8 1-5/8 MANUAL 2-3/8 2-1/8 MIDDLE 2-5/8 1-7/8 481425 2-3/4 2-1/2 2-1/4 MIDDLE BOTTOM 2-7/8 2-5/8 481425... -
Página 56: Notes
NOTES... - Página 57 (Two year warranty exclude fittings, hoses, drive belts). The repair or replacement of the hydraulic pump or hydraulic motor will be at the option of Scag Power Equipment. This warranty does not cover any mower that has been subject to misuse, neglect, negligence, or accident, or that has been operated in any way contrary to the operating instructions as specified in the Operator’s Manual.
- Página 58 (Piezas y mano de obra) (La garantía de dos años no incluye las conexiones, mangueras, correas de transmisión). La reparación o el reemplazo de la bomba hidráulica o el motor hidráulico estarán sujetos a discreción de Scag Power Equipment. Esta garantía no cubre ningún cortacésped que haya sido sometido a uso indebido, descuido, negligencia o accidente, o que se haya operado de manera distinta a la especificada en el manual del operador.