Troubleshooting - Comeup Seal 9.5i Manual De Usuario

If the winch fails to operate after several attempt, or if there is any fault whilst operation:
Symptom
Cut circuit
Weak battery
Damaged over-load protector(option) Replace over-load protector(option)
Winch will not
Bad connection of wiring
Damaged contactor
operate
Cut circuit on switch
Damaged motor or carbon brush.
Poor or lost connections to motor
Broken wiring or bad connections
Motor runs in one
Damaged or stuck contactor
direction.
Switch inoperative
Clutch does not disengage
Drum will not Damaged 1
Damaged brake cam and disc
clutch.
Damaged output shaft
The gear train is mechanically binding
up
Damaged brake cam and disc
Damaged gear box
No brake
Broken retaining ring
Oil leakage into brake cavity
Damaged or inoperative spiral spring Replace and position spiral spring
Worn brake disc or loose brake
Brake distance is
spacer
too long
Oil leakage into brake cavity
Too much brake disc powder in the
brake hub
Brake will be
Over tensioned spiral spring
locked
Stuck between brake disc and gear
box
Hit by certain exterior force
Damaged gear train
Damaged gear
Over load operation
box
Long period of operation
Motor runs
Damaged motor
extremely hot
Damaged or inoperative brake
LED lights red in
Overheating of the motor
the remote switch
Possible Cause
shaft
st
20
Remedy
Check battery lead
Recharge or replace battery, 650CCA
Reconnect tightly
Replace contactor
Replace switch
Replace motor or carbon brush
Replace wiring or tighten it
Reconnect or replace wiring
Replace contactor
Replace switch
Replace clutch
Replace 1 shaft
st
Replace brake cam and disc
Replace output shaft
Check to insure the winch is mounted on
a flat, rigid surface
Replace brake cam and disc
Replace gear box
Replace retaining ring
Repair and clean oil leakage
Replace brake disc or adjust brake spacer
according to brake adjustment procedures
Repair and clean oil leakage
Clean brake hub
Adjust tension on spiral spring
Replace with new brake assembly
Replace the damaged components
Replace the damaged components
Stop the winch operation and reduce the
load
Allow to cool
Replace or repair motor
Replace or repair brake
Stop the winch operation and cool the
motor
Trouble Shooting