Factory Service - Metalworks CAT25ALU Manual

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CAT25ALU - NLFRENES - v1.1 - 03012014
EN
Raising vehicle
1. Make sure the jack and vehicle are on a hard level surface.
2. Always set the vehicle parking brake and block the wheels.
3. Consult the vehicle owners manual to ascertain the location of jack points and position the jack beneath the
prescribed lift points.
4. Turn the release valve clockwise to the closed position. DO NOT OVER TIGHTEN!
5. To raise the vehicle to designed height, place the handle into the socket and pump up and down.
6. Place jack stands beneath the vehicle at locations recommended by the vehicle manufacturer. Do not get under the
vehicle. Jacks are not designed to maintain heavy loads for long periods of time.
7. Turn release valve SLOWLY counterclockwise to lower load onto jack stands.
Lowering vehicle
1. Turn the release valve clockwise to the closed position.
2. Pump the handle to lift vehicle off jack stands.
3. Remove the jack stands. Do not get under or let anyone else under the vehicle while lowering.
4. Turn the release valve SLOWLY counterclockwise to lower the vehicle onto the ground.
Maintenance
Monthly maintenance is recommended. Lubrication is critical to jacks as they support heavy loads. Any restriction due to
dirt, rust, etc., can cause either slow movement or cause extremely rapid jerks, damaging the internal components.
Lubricate the ram, linkages, saddle and pump mechanism with light oil. Grease wheel bearings and axles.
Visually inspect for cracked welds, bent, loose missing parts or hydraulic oil leaks.
If jack is subjected to abnormal load or shock, remove from service and have it examined by a customer service
representative prior to use.
Clean all surfaces and maintain all labels and warnings.
Check and maintain the ram oil level.
Check ram every 3 months for any sign of rust or corrosion. Clean as needed and wipe with an oil cloth. When not
in use, always leave the saddle and ram all the way down.
Always store your jack in the fully lowered position. This will help protect critical areas from
excessive corrosion.
Do not use brake or transmission fluids or regular motor oils as they can damage the seals.
Always purchase and use products labelled Hydraulic Jack Oil.
Check oil level
1. Turn release valve counterclockwise to allow ram to fully retract. It may be necessary to apply force to the saddle for
lowering.
2. With the jack in the level position, remove the oil fill plug. The oil should be level with the bottom of fill hole. If not,
top off. Do not overfill. Always fill with new, clean hydraulic jack oil.
3. Replace fill plug.
4. Check jack operation.
5. Purge air from system as required.
System air purge
1. Turn the release valve counterclockwise one full turn to open.
2. Pump handle eight full strokes.
3. Turn release valve clockwise to close valve.

Factory service

Any hydraulic jack found to be damaged in any way, is found to be worn or operates abnormally, believed to have
subjected to an abnormal load, shall be removed from service until repaired. Owners and/or operator should be aware
that repair of the equipment required special knowledge and facilities. Only factory authorized parts, labels and decals
shall be used on this equipment. Call customer department. Annual inspection of the jack is recommended and should be
made by the manufacturer's or supplier's authorized repair facility.
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