Omron D4JL Manual De Instrucciones

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Thank you for purchasing this D4JL. This INSTRUCTION MANUAL described the information such as
function, performance and how to use the product required for using the D4JL.
For using this product, please follow keep the precautions as shown in the following:
Ensure that this product is installed and operated by qualified personal having sufficient skills in
mechanics and electrotechnic.
Ensure that you understood this manual and that you use the product as described in this manual.
Keep this instruction manual close at hand and use it for reference during operation.
Original instruction
OMRON declares that D4JL is in conformity with the requirements of the following (& 'HFODUDWLRQ RI &RQIRUPLW\
EC Directives:
Machinery Directive 2006/42/EC
SAFETY PRECAUTION
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1. Environment 3UHFDXWLRQV IRU 6DIH 8VH
1-1. Do not use the switch where explosive gas, ignitable gas, or any other harmful
gasses may be present.
1-2. Do not use the switch in the oil and in the water. IP67(EN60947 5 1)
1-3. Though the switch body is protected from the ingress of dust or water, avoid
the ingress of foreign substance through the keyhole on the head.
Otherwise, wear in short time or break may be caused.
2. Wiring
2-1. Connect the fuse to the switch in series to prevent it from short circuit damage.
The value of the breaking current of the fuse must be increased to cover the
rated current by 150 to 200%. When using the switch with EN rating, use 10A
fuse, type gI or gG that complies with IEC60269.
2-2. On the switching of general loads (125VAC/3A), do not operate two circuits or
more at the same time. Otherwise, insulation performance may be degraded.
2-3. Keep the electrical load below the rated value.
2-4. Use a metallic connector which has a threaded portion of 9 mm length or less.
2-5. Do not use metal conduit with this switch. The broken conduit hole may cause
electrical shock hazard.
2-6. Use of a 1/2-14NPT connector may result in damage to a conversion adapter,
causing defective sealing or a risk of electric shock. Do not use metallic
connectors and metallic conduit.
2-7. Be sure to install a cover after the wiring.
Do not put the electric power when opening a cover.
3. Mounting
3-1. Be careful not to drop the switch, or the switch will not fully exhibit its ability.
3-2. This may cause a risk of personal injury.
Extra care must be taken not to drop this
product during installation.
3-3. Install operation key so that it will not hit the operator
when the door is open. Injury may be caused.
3-4. Do not use the switch as a stopper.
Be sure to install a stopper as shown in the
following illustration to prevent the edge
of the operation key from inadvertently
hitting the switch directly.
3-5. Do not apply shock over the shock resistance 1000m/s
4. Others
4-1. Do not disassemble or remodel the switch in any case, or the switch will not
operate normally.
4-2. The durability of the switch is seriously affected by operating conditions.
Evaluate the switch under actual working conditions before permanent
installation.
4-3. Please mention in machine manufacturer's Instruction.
Manual that the user must not repair nor maintain the switch and must
contact machine manufacturer for them.
1. Environment 3UHFDXWLRQV IRU &RUUHFW 8VH
1-1. The switch is intended for indoor use only.
1-2. Do not use the switch outdoor, or the switch will malfunction.
1-3. Do not use the switch in the atmosphere of hazardous gases (H
HNO , CI , etc.) or high temperature and humidity, or it will cause the
3 2
imperfect closing of the contacts or the breakage thereof stemming from
corrosion.
1-4. Do not use the switch under any of the conditions mentioned below.
Frequent temperature range.
High humidity or dew condensation may be generated.
Where the switch is subject to severe vibration.
Where the metal dust, oil, or chemical is sprayed inside the door.
Where thinner is applied.
2. Storage
Do not keep the switch in dusty, humid place and any place where gas may be
present for example H S, SO , NH , HNO
2 2 3
3. Using the trapped key (See Figure 1)
3-1. When the solenoids are energized, the trapped key is released from the locked
position. Turning the trapped key to the UNLOCK position and pulling it out
of the keyhole will release the lock of the door. The lock of the door cannot be
released only by energizing the solenoids. When you enter a safeguarded area,
bring the key with you. This will prevent you from being confined even if the
door is locked by a third person.
3-2. Do not apply a force of 1N m or more when using the trapped key. The switch
may be damaged to the extent that it no longer becomes operational.
4. About the manual lock release (See Figure 2)
4-1. The manual lock release is used when solenoids are not energized in the
event of power failure or during repair of the machine.
1). With a Phillips screwdriver, remove the manual lock release screw. With a
precision driver, move the lever in the switch to the downward direction
until the trapped key releases the lock.
2). Turning the trapped key to the UNLOCK position and pulling it out of the
keyhole will release the lock of the door.
4-2. Do not use the manual lock release when stopping the machine.
4-3. After the manual lock release is used, retighten a proper screw to a proper
torque.
5. Installing the cover
5-1. To close the cover, follow any of the procedures described below.
A). When the operation key is pulled out (Door Open). :
When the trapped key is pulled out (UNLOCK).
B). When the operation key is inserted (Door Close). :
When the trapped key is inserted (LOCK)
5-2. Confirm that the seal rubber has no abnormality and then use it.
If the seal rubber is displaced or floated, or if foreign matters adhere to the
seal rubber, the seal rubber will lose its sealing capability.
5-3. Do not use any screw other than correct one, or the sealing capability of the
seal rubber will deteriorate.
6. About the hinge type door
6-1. A door is mounted near a hinge, excessive load may be imposed beyond a force
acting on the lock position of this equipment. This may result in damage to the
lock mechanism. Mount it to a position near a handle.
7. Mounting method
7-1. Mounting screw tightening torque
Loose mounting may result in malfunction.
Fasten the screws to the specified torque.
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Terminal screw
Cover clamping screw
Manual lock release screw
Operation key clamping screw
Body clamping screw
Conduit mounting connection
Cap screw
7-2. Switch, operation key(See Figure 3)
1) The switch and operation key will be fastened to specified torque in clause 7-1
with M5 screws and washers.
2) Do not use the operation key other than dedicated OMRON's.
Otherwise switch may be damaged.
3) Be sure that the operation key can be inserted properly to keyhole with a
tolerance of I 0.8mm.
4) When installing the operation key, place the supplied auxiliary mounting
tool at the keyhole, and use it for a positioning purpose (hole center and set
zone). (See Figure 4)
5) Remove the auxiliary mounting tool from the switch after positioning the
operating key.
6) Insert the operation key into the keyhole according to the specified "operation
key insertion radius in horizontal direction".
7) Do not impose excessive force on the key top while the operation key is
inserted into the switch body or drop the switch with the operation key
inserted to avoid the deformation of the key or the breakage of the switch body.
8) Attach cap head to any operation key holes that are not being used.
7-3. Securing of the door(See Figure 4)
1) If the operation key is pulled in the opening direction due to a force caused by
vibration, by the door weight, or by a cushion attached to the door.
The closed door must be secured with a hook or by similar means.
8. Wiring
8-1 . Example of circuit connections (for D4JL
1). The open circuit operating contacts are labeled with marks. They are used as
input to the safety circuit. Terminals No. 12-41 and No. 22-51 correspond to
the direct open circuit operating contacts.
2). An indicator lamp must be connected in parallel to a preliminary circuit or
terminal No. E1-E2. If an indicator lamp is connected in parallel to a direct
open circuit operating contact, a short-circuit current may run when the
indicator lamp is destroyed. This may cause a malfunction in the equipment.
3). The DC 24V solenoid has a polarity.( E1: Positive (+) polarity, E2: Negative (-)polarity)
8-2. Applicable Sockets and Wiring (See Figure 6)
1). Do not put the electric power when wiring
2). Do not let particles such as small piece of lead wire in the switch body when
wiring.
3). Make sure that the wiring does not hide the LED when wiring E1/E2 or 01/02.
4). Do not pull on lead wires with excessive force. The wires may break.
5). Adequate conductor size is AWG 22 to 18 (0.3 to 0.75mm
For UL,CSA , Adequate conductor size is AWG 18 ( 0.75mm
Cable-side socket
Manufacturer
AMP
8-3.Conduit opening
Use the connectors recommended in clause 9 and tighten the connector with
specified torque in clause 7-1. An excessive torque will bring a case breakage.
Apply sealing tape between connector and conduit opening so that the
enclosure will conform to IP67. Use a cable with a suitable diameter for the
connector. For unused conduit opening, apply a cap screw provided and
tighten it to specified torque in clause 7-1.
9. Recommendation of connector
Use the connector with thread section of 9mm long or less. In the case of the
connector with longer thread section, protruded part may interfere with the
other parts inside the body.
Use below listed connector to secure IP67.
Size
G1/2 LAPP
PG13.5 LAPP
M20 LAPP
1/2-14NPT LAPP
Use an optional seal packing (Type: JPK-16, GP-13.5, or GPM20).
Tighten the seal packing to a proper tightening torque.
LAPP is a German manufacturer.
Before a connector of 1/2-14NPT size is used, install a supplied
conversion adapter on the switch and wrap it in seal tape.
10. Others
Please do a regular check in premeditation for this switch
11. Technical specification
Conformity : Machine Directive , EN ISO14119, EN60204-1, GS-ET-19
Approval EN60947-5-1 UL508 CSA C22.2 No.14 GB14048.5
EN electrical rating
Utilization category AC-15/DC-13
Rated Voltage
rated Current
Overvoltage Type
Direct opening travel (min.)
Direct opening force (min.)
Holding force (Fzh)
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Adequate operating speed 0.05 to 0.5 m/s
Adequate operating frequency (min.) 30 cycles/min
Conditional short-circuit current
Short circuit protective device Use 10 A fuse, type gI or gG, in accordance with
Enclosure rating IP67 (EN60947-5-1) (Operation key insertion face : IP00)
Minimum permissible load:DC5V,1mA resistive load (N level : reference value)
on the switch.
2
Ambient temperature range -10 to +55
Ambient humidity (max.):95%RH
Mechanical durability (min.) 1,000,000 operations Trapped Key :10,000 operations
Electrical durability (min.) 500,000 operations (AC125V,3A resistive load)
Solenoid Rated working voltage DC24V+10%/-15%
Current consumption Approximately 200 mA
Indicator lamp(LED)
Level of coding Low
There is no equality between the ON/OFF motions of a contact.
The switch contacts are common use for general load and micro load but, after
switching a general load, it is impossible to switch a micro load with the same
contacts. The contact reliability would be decrease due to the rough contact surface.
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2 2 3
Omron Companies shall not be responsible for conformity with any standards, codes or
regulations which apply to the combination of the Product in the Buyer's application or
use of the Product. At Buyer's request, Omron will provide applicable third party
certification documents identifying ratings and limitations of use which apply to the
Product. This information by itself is not sufficient for a complete determination of the
suitability of the Product in combination with the end product, machine, system, or other
application or use. Buyer shall be solely responsible for determining appropriateness of
the particular Product with respect to Buyer's application, product or system. Buyer
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shall take application responsibility in all cases.
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS
RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT
ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO
ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERLY
RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL
EQUIPMENT OR SYSTEM.
OMRON EUROPE B.V.
Wegalaan 67-69-2132 JD Hoofddorp The Netherlands
Tel: (31)2356-81-300 / Fax: (31)2356-81-388
OMRON ASIA PACIFIC PTE. LTD.
No. 438A Alexandra Road # 05-05/08 (Lobby 2),Alexandra Technopark, Singapore
119967
Tel: (65) 6835-3011 / Fax: (65) 6835-2711
OMRON SCIENTIFIC TECHNOLOGIES INC.
6550 Dumbarton Circle, Fremont CA 94555-3605 U.S.A.
Tel: (1) 510-608-3400 / Fax: (1) 510-744-1442
OMRON (CHINA) CO., LTD.
Room 2211, Bank of China Tower, 200 Yin Cheng Zhong Road,PuDong New Area,
Shanghai, 200120, China
Tel: (86) 21-5037-2222 / Fax: (86) 21-5037-2200
Representative in EU
OMRON EUROPE B.V.
Wegalaan 67-69 2132 JD Hoofddorp
The Netherlands
Manufacturer
OMRON CORPORATION, Safety Device Division
Shiokoji Horikawa, Shimogyo-ku, Kyoto, 600-8530 JAPAN
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OMRON Corporation
0.6 to 0.8 N m
0.7 to 0.9N m
0.6 to 0.8 N m
2.4 to 2.8 N m
3.2 to 3.8 N m
1.8 to 2.2 N m
(except for 1/2-14NPT)
1.4 to 1.8 N m (1/2-14NPT)
1.3 to 1.7 N m
R N) (See Figure 5)
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Name Type
Rese Housing 1-1318119-4
Rese Contact 1318105-1
(Chain type: Applicable tool 1385231-1)
(Applicable Electric
1318107-1
Wire AWG22~18)
(Separate type: Applicable tool 91595-1)
Manufacturer Type Adequate cable
Diameter
ST-PF1/2 5380-1002 6.0 to 12.0 mm
ST-13.5 5301-5030 6.0 to 12.0 mm
ST-M20*1.5 5311-1020 7.0 to 13.0 mm
ST-NPT1/2 5301-6030 6.0 to 12.0 mm
UL, CSA electrical rating
B150 Q150
AC 120V/ DC125V Voltage AC120V DC125V
3A / 0.55A Volt Amp. Make 3600VA 69VA
Break 360VA 69VA
15 mm
60 N
(min.) : 3,000 (EN ISO14119)
100A
IEC 60269
TYPE 4X INDOOR USE ONLY (UL, CSA)
(Protect against frost)
Rated voltage DC24V
Current consumption Approx. 8 mA (green) / Approx. 1 mA (orange)
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