Jack-Post Fiesta Charm FC-30 Instrucciones De Armado

Fiesta Charm Picnic
®
Table Kit
Assembly Instructions Model FC-30
Open hardware bag HB-2020.
HARDWARE PARTS LIST
(SHOWN TO SCALE)
2" • 50mm CARRIAGE BOLT (14) 3-1/4" • 82mm CARRIAGE BOLT (8)
2-5/8" • 67mm SLOTTED HEAD SCREW (4)
2" • 53mm SLOTTED HEAD SCREW (4)
LARGE PARTS
(NOT TO SCALE)
BRACKET (2)
BRACE (2)
TOOLS AND MATERIALS
TO ASSEMBLE • Hammer
• Lumber – See Buying Guide • 7/16" wrench or adjustable wrench or pliers
• 1 lb. GALVANIZED 8 penny nails • Drill, 1/4" bit and 5/8" bit
• White Glue • Saw (or use pre-cut lumber)
1. Determine how long you would like your picnic table.
Banquet or longer tables may be built with two
picnic table hardware kits.
MATERIAL PLAN 4 FOOT LONG TABLE
LUMBER
Pcs. Length Size
2x4's 9 8 ft. 2 x 4
– – –
– – –
LUMBER
Pcs. Length Size
2x6's
5 8 ft. 2 x 6
2 8 ft. 2 x 4
– – –
LUMBER
Pcs. Length Size
2x10's
1 8 ft. 2 x 10
1 12 ft. 2 x 10
– – –
TABLE
STEP 1 Layout three 2" x 10"'s in the length you
STEP 4 Attach angle bracket to top boards with six 2"
have chosen, best side down on a flat surface,
carriage bolts and hex nuts, as shown.
maintaining a 1/4" spacing between boards.
Extra 1/4" carriage bolts can be placed between
boards to maintain space.
ANGLE
DRAW ONE LINE
BRACKET
AT BOTH ENDS OF TABLE
8' TABLE – 10" FROM END
6' TABLE – 6" FROM END
MAINTAIN 1/4" SPACE
4' TABLE – 4" FROM END
BETWEEN ALL BOARDS
STEP 5 Repeat STEPS 2 - 4 for opposite end.
STEP 2 Measure and draw line across boards 4"
from one end for 4' table, 6" from one end for 6'
table, or 10" from one end for 8' table.
STEP 6 On 6' and 8' tables, center the 25" x 2" x 4" cleat
between the angle brackets and nail to the table top
STEP 3 Center and mark 6 holes in angle bracket boards. Before nailing cleat, cover the mating surface of
on line drawn in STEP 1, as shown. Drill 1/4" the cleat with a coat of white glue. See STEP 3A of 2 x 4
diameter holes. instructions.
CENTER
BRACKET ON LINE
AND MARK HOLES
FINAL ASSEMBLY
STEP 1 Attach two tubular legs to angle bracket with 2" slotted head screws and 1/4" hex nuts.
STEP 2 Fasten the two tubular legs together with two 2-5/8" slotted head screws, fastening
brace between legs through hole as shown.
STEP 3 Make sure tubular leg assembly is at a right angle (90º) to the table top.
Bend brace so that it lays flat against table top. Locate the point at which hole
in brace contacts the table top and drill 1/4" diameter hole, as shown.
No cleat used on 4' table.
STEP 4 Attach brace to table top with 2" carriage bolt and hex
nut as shown.
STEP 5 Repeat STEPS 1 - 4 for opposite end of table top.
STEP 6 Mount benches to leg assemblies with
3-1/4" carriage bolts.
STEP 7 Tighten all bolts.
CORPORATION
800 East Third Street
Buchanan, Michigan 49107-1803
Customer Service 1-800-800-4950
Mon. thru Fri. 8:00am – 4:30pm EST
E-mail cs@jack-post.com
Toda comunicación es solamente en inglés.
Toute communication sera seulement en anglais.
HEX NUT (30)
LEG (4)
• Screwdriver TO FINISH UNTREATED LUMBER
• Sandpaper
• Brush
• Varnish, stain or paint
LUMBER BUYING GUIDE
2. Select MATERIAL PLAN for table top and benches.
Generally, the 2 x 4 plan will be the least expensive.
The 2 x 10 plan is easiest to build.
3. Purchase lumber or the cut sizes shown below.
6 FOOT LONG TABLE 8 FOOT LONG TABLE
CUT SIZES LUMBER CUT SIZES LUMBER
Pcs. Length Size Pcs. Length Size Pcs. Length Size Pcs. Length Size
14 4 ft. 2 x 4 15 8 ft. 2 x 4 14 6 ft. 2 x 4 16 8 ft. 2 x 4
3 28 in. 2 x 4 – – – 3 28 in. 2 x 4 – – –
6 10 in. 2 x 4 – – – 8 10 in. 2 x 4 – – –
CUT SIZES LUMBER CUT SIZES LUMBER
Pcs. Length Size Pcs. Length Size Pcs. Length Size Pcs. Length Size
9 4 ft. 2 x 6 9 6 ft. 2 x 6 9 6 ft. 2 x 6 9 8 ft. 2 x 6
3 28 in. 2 x 4 2 8 ft. 2 x 4 3 28 in. 2 x 4 2 8 ft. 2 x 4
6 10 in. 2 x 4 – – – 8 10 in. 2 x 4 – – –
CUT SIZES LUMBER CUT SIZES LUMBER
Pcs. Length Size Pcs. Length Size Pcs. Length Size Pcs. Length Size
5 4 ft. 2 x 10 5 6 ft. 2 x 10 5 6 ft. 2 x 10 5 8 ft. 2 x 10
– – – 1 8 ft. 2 x 4 1 25 in. 2 x 4 1 8 ft. 2 x 4
– – – – – – – – – – – –
SEAT
STEP 1 Layout two 2" x 10"'s in the
length you have chosen.
STEP 2 Measure and draw line
1/4" HEX NUT across one board 4" from end for
(6) EACH SIDE
4' table, 6" from end for 6' table, or
10" from end for 8' table, as shown.
Locate and drill two 1/4" diameter
holes as indicated by drawing below.
DRAW ONE LINE AT
BOTH ENDS OF SEAT
4" FOR 4' TABLE
2" CARRIAGE
BOLT (6) EACH SIDE 6" FOR 6' TABLE
10" FOR 8' TABLE
3-1/4" 4" 2"
6"
STEP 3 Repeat STEP 2 for opposite
CENTER 25" CLEAT
end of seat board and for remaining
seat board.
LEG (4)
1/4"
BRACE HEX
NUT
2-5/8"
SLOTTED
SCREW
1/4"
HEX
NUT
2"
SLOTTED
SCREW
LEG ASSEMBLY
BRACE
1/4" HEX NUT
THIS
ANGLE
MUST BE
90º
2" CARRIAGE
TABLE
BOLT
TOP
STEPS 3 & 4
STEP 1 Select two 28" x 2" x 4" cleats. Using an angle bracket as a
template, mark and drill four 1/4" diameter holes in each cleat,
centering the angle bracket on the cleat, as shown below.
2" x 4" x 28"
Remove angle bracket
and counterbore each
of the holes with a
5/8" bit to a depth of
1/8". This will allow
clearance for the
carriage bolt heads
in STEP 4.
STEP 2 Layout eight top boards when using 2" x 4"'s (or five
boards when using 2" x 6"'s), best side down on a flat surface,
maintaining a 1/4" spacing between boards. Carriage bolts can
be placed between boards to maintain space. Measure and mark
the following distance from both ends as follows:
DRAW ONE LINE
AT BOTH ENDS OF TABLE
8' TABLE – 10"
6' TABLE – 6"
4' TABLE – 4"
MAINTAIN 1/4" SPACE
BETWEEN ALL BOARDS
STEP 3 Insert four 2" carriage bolts into counterbored holes in
cleat.
CUT SIZES
Pcs. Length Size
2" CARRIAGE
GLUE
BOLT (4)
14 8 ft. 2 x 4
3 28 in. 2 x 4
8 10 in. 2 x 4
CUT SIZES
Pcs. Length Size
9 8 ft. 2 x 6
WOODEN
CLEAT
3 28 in. 2 x 4
8 10 in. 2 x 4
STEP 3A Before nailing cleat,
CUT SIZES
cover the mating surface of the cleat
with a coat of white glue.
Pcs. Length Size
5 8 ft. 2 x 10
1 25 in. 2 x 4
– – –
SEAT
STEP 1 Select four 10" x 2" x 4" cleats. Locate and drill two
1/4" diameter holes in each cleat, as shown. Counterbore each
of the holes with a 5/8" bit to a depth
of approximately 1/8". This
will allow clearance for the
carriage bolts in STEP 4.
10"
4"
1
1 / 2 "
WHEN INSTALLING
ASSEMBLED SEAT
THIS EDGE OF CLEAT
FACES TABLE TOP
STEP 2 Layout the three seat boards when using 2" x 4"'s
(or) two boards when using 2" x 6"'s), best side down on a
flatsurface, maintaining a 1/4" spacing between boards.
Measure and mark the following
distance from both ends
as follows:
DRAW ONE LINE
AT BOTH ENDS OF TABLE
8' SEAT – 10" FROM END
6' SEAT – 6" FROM END
4' SEAT – 4" FROM END
MAINTAIN 1/4" SPACE
BETWEEN ALL BOARDS
STEP 3 Insert two 3-1/4" carriage bolts into
counterbored holes in cleat.
STEP 4 Nail cleat to seat boards,
"trapping" head of carriage bolt
between cleat and seat boards, as
shown. Be certain to coat mating
surface with glue.
3-1/4"
CARRIAGE BOLT
NAIL WOODEN
1/4" HEX NUT
CLEAT
SEAT
WOODEN CLEAT
MARKED LINE
2" CARRIAGE BOLT
POSITION EDGE OF
CLEAT ON MARKED LINE
STEP 5 Repeat STEPS 2 - 4 at other end of seat boards.
STEP 6 Locate the remaining cleats as shown below.
3 3
4" 14 / " 14 / " 4"
4 4
FOR 4' TABLE
6" 15" 16" 15"
FOR 6' TABLE
10" 21" 20"
FOR 8' TABLE
STEP 7 Repeat STEPS 1 - 6 for second bench.
© 2014 Jack-Post Corporation
TABLE
STEP 3B When attaching cleat, nails driven straight in are easily
pulled out, but when angled, reinforce one another.
DRAW CENTER LINE - USE
BRACKET AS TEMPLATE TO MARK
NAIL
STEP 4 Nail cleat to top boards, "trapping" head of carriage
bolts between cleat and top board, as shown above. Position
edge of cleat on marked line as shown below.
POSITION BRACKET HOLES ON
CENTER LINE AND STEP 5 Repeat STEPS 2 - 4 at other end of table top.
DRILL 4 – 1/4" HOLES ONLY
WHERE INDICATED
5/8"
1/8"
1/4"
POSITION EDGE OF
CLEAT ON MARKED LINE
STEP 6 Center remaining 28" x 2" x 4" cleat between end cleats.
Nail to table top boards after gluing. On 4' table there is no center
cleat.
FROM END
FROM END
FROM END
ANGLE BRACKET (2)
1/4" HEX NUT (8)
2" CARRIAGE BOLT (8)
STEP 7 Attach angle brackets to end cleats and secure with
1/4" hex nuts, as shown.
FINAL ASSEMBLY
STEP 1 Attach two tubular legs to angle bracket with 2"
slotted head screws and 1/4" hex nuts.
STEP 2 Fasten the two tubular legs together
with two 2-5/8" slotted head screws, fastening
brace between legs through
hole, as shown.
5
/ "
8
1
/ 8 "
1
/ 4 "
LEG
BRACE
2-5/8"
SLOTTED
SCREW
1/4" HEX NUT
2"
SLOTTED
SCREW
3-1/4"
CARRIAGE BOLT
GLUE
STEP 3 Make sure tubular leg assembly is at a right angle
(90º) to the table top. Bend brace so that it lays flat against table top.
Locate the point at which hole in brace contacts the table top and
WOODEN
drill 1/4" diameter hole, as shown. Brace may fall on either side of
CLEAT
center cleat depending on length of table being assemble. No center
cleat used on 4' table.
STEP 4 Attach brace to table top with 2" carriage bolt and hex nut
as shown above.
3-1/4" CARRIAGE BOLT
STEP 5 Repeat STEPS 1 - 4 for opposite end of table top.
STEP 6 Turn table over and mount benches to leg assemblies with
1/4" hex nuts.
NAILS
1/4" HEX NUT
6"
21" 10"
STEP 7 Tighten all bolts.
MAINTENANCE INSTRUCTIONS:
PERIODICALLY CHECK ALL HARDWARE TO BE SURE BOLTS AND NUTS
ARE TIGHT.
SB-ZI-2040-8
2" CARRIAGE BOLT
WOODEN
CLEAT
TABLE TOP
CARRIAGE
BOLT
NAIL
WOODEN
CLEAT
MARKED LINE
TABLE
TOP
1/4" HEX
NUT
1/4" HEX NUT
LEG ASSEMBLY
BRACE
1/4" HEX NUT
THIS
ANGLE
MUST BE
90º
2" CARRIAGE
TABLE BOLT
TOP
1/4" HEX NUT
NO CENTER CLEAT
ON 4' TABLE
2" CARRIAGE BOLT
1/4" HEX NUT
FC-30 1/14