Troubleshooting gas
· Check the following if failure
occurs :
– power supply (power and control),
– gas supply (valve pressure and
opening),
– control components,
– switch positions on TC control
panel.
Symbol
Fault
w
Burner stops in position
nothing happens
Normal gas pressure
With leakage test
w
Burner on safety lockout
in position
P
in " P " position
Motor not working. Contractor is open
Motor not working
Contractor closed
Motor working
z
in position
in " 1 " position
1
No ignition arc
Electromagnetic valves not opening
Combustion head.
Flame appears, but is unstable or goes
out (insufficient cell current)
Burner on continuous ventilation but no
flame
I
in " I " position
x
on
or
v
on
Other incidents
Sudden lockout at any time, not
indicated by any symbol
Control and safety unit recycle without
safety lockout
46
If problem persists :
· Check various program symbols
described here below on the control
and safety unit.
All the safety components must not be
repaired but only replaced by identical
components
m
Use only the manufacturer's
original parts.
Cause
Insufficient gas pressure
Misadjusted or faulty gas pressure switch
Closed gas pressure switch (welded
contact)
Leak test unit lockout
Leak test unit power off
Parasitic flame on thermostatic cut-off
Faulty air pressure
Thermal relay cut out
Faulty contractor
Faulty wiring between contractor and motor
Faulty motor
Misadjusted or faulty air pressure switch
Faulty flame monitoring circuit
Ignition electrode(s) short-circuiting
Damaged ignition cable(s)
Faulty ignition transformer
Control and safety unit
Electrical connections broken
Coil(s) short-circuiting
Mechanical jamming in valves or
proportional regulator
Misadjusted combustion head
Air flap too open and/or gas flow too high
Faulty servomotor
Mechanical jamming of air flap
Faulty mechanical coupling
Premature flame signal
Old cell
Misadjusted or faulty gas pressure switch
11/2003 - Art. Nr. 13 013 506A
Note
After each operation :
· Check combustion and all circuits for
possible leaks.
· Perform safety check-up.
· Record results in the relevant
documents.
Corrective action
Adjust distribution pressure
Clean filter
Adjust or replace gas pressure switch
Replace air pressure switch
Unlock or change valve
Check, change fuse
Check gas valve tightness
Fit a post ventilation device
Replace air pressure switch
Reset, adjust or change thermal relay
Change contractor
Check wiring
Replace motor
Adjust or replace air pressure switch
Check pressure pipes
Check cell
Change control and safety unit
Adjust or replace electrodes
Replace ignition cables
Replace ignition transformer
Change control unit
Check wiring between unit, servomotor and
valve
Change coil(s)
Change valve
Adjust combustion head
Adjust air flap or gas flow rate
Adjust or change servomotor
Unblock air flap
Check or change coupling
Change control and safety unit
Change cell
Adjust or replace gas pressure switch