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GENERAL SPECIFICATIONS
• Standards: These Klein Tools Hard Hats comply with
Type I ANSI/ISEA Z89.1-2014 (R2019), CSA Z94.1-15 (R2020):
• Class G non-vented Hard hats have been tested up to 2kV.
• Tested to High Temperature (HT) rating: 140°F (60°C)
• Tested to Low Temperature (LT) rating: -22°F (-30°C)
• Tested to withstand radiant heat up to 350°F (176°C)
• Material: Glass Fiber High Temperature polymer
• Fits: Head Sizes 6-1/2 to 8 (20-1/2 to 25 inches / 52 to 64 cm)
SYMBOLS ON PRODUCT
1
Compliant Standards, Class, Type, and Head Size information
2
Date of manufacture (Year/Month)
3a
Warning symbol
3b
Read instructions
4a
Reverse donning symbol
4b
Low temp/High temp symbol
WARNING LABELS
There are two warning labels affixed to the inside of this hard hat.
Read, understand, and follow these instructions to ensure safe
operation. DO NOT REMOVE THESE LABELS.
WARNINGS
READ ALL INSTRUCTIONS. FAILURE TO FOLLOW THESE WARNINGS
AND INSTRUCTIONS MAY RESULT IN SERIOUS BODILY INJURY OR
DEATH.
• This hard hat provides LIMITED protection from small objects
striking the top of the hard hat.
• DO NOT expose directly to open flame. This hard hat is designed
to provide limited protection from indirect radiant heat of up
to 350°F (176°C) for limited periods of time. Frequent or long
exposure to temperature extremes could deteriorate product
performance (See MAINTENANCE section).
• NOTE: Not all accessories that fit on this hard hat are
compatible with high-temperature environments. Check the
user manual for the particular accessory before use.
• DO NOT expose suspension and padding to open flame.
• ELECTRICAL WARNING: Avoid areas where the chance of electrical
shock exists. The Class G rating limits protection to up to 2kV.
Check with your safety supervisor prior use on the jobsite.
• If the hard hat has sustained an impact, dispose of it
IMMEDIATELY, even if damage is not visible.
• NEVER alter, puncture, modify or engrave the shell or the
suspension.
• DO NOT use paints, solvents, chemicals, polish, oils, lubricants,
insecticides, adhesives, gasoline or like substances on this hard
hat – doing so can lessen the protection offered against impact and
penetration.
• DO NOT use this hard hat as a vehicular or recreational hard hat.
• DO NOT store objects between the suspension and the shell, as the
hard hat will not function as intended and can lessen the protection
from impact and penetration.
MAINTENANCE
HARD HAT CLEANING AND STORAGE
• Clean the hard hat and suspension with mild soap and water only.
Rinse and wipe dry. Clean optional chin strap with damp cloth
only. Store in a cool place.
• See SWEATBAND AND TOP COMFORT PAD section of the
operating instructions (on other side) for additional maintenance
information.
MAINTENANCE
INSPECTION AND REPLACEMENT
Inspect the hard hat, including the suspension and shell, before
and after each use:
• Check the Hard Hat's shell for any cracks, breakage, discoloration,
or any other damage, excessive wear or unusual condition. These
conditions may indicate reduced impact or penetration resistance
and the Hard Hat must be replaced IMMEDIATELY.
• The suspension and optional chin strap should be checked for cracks,
breaks, damaged stitching or any other damage, excessive wear or
unusual condition. If any of these conditions exist, the suspension
and optional chin strap must be replaced IMMEDIATELY.
• Always use genuine Klein Tools replacement parts. This product
works as a system, and use of unauthorized suspensions or
accessories may reduce the protection you receive from this hard hat.
USEFUL LIFE
SUSPENSION AND OPTIONAL CHIN STRAP: Must be replaced
after no more than 12 months of use.
ENTIRE HARD HAT: Entire Hard Hat should be replaced after
2 years of use, or no more than 5 years from the date of
manufacture, whichever comes first.
These are useful service life guidelines. Regular inspection as
detailed in the MAINTENANCE section above MUST be performed,
and may result in possible earlier replacement.
NOTE: This replacement schedule is a guideline that assumes
normal use and storage conditions for the hard hat. If the hard
hat is exposed to temperature extremes, persistent sunlight, or
chemicals, replacement may be required in a shorter time frame.
WARRANTY
www.kleintools.com/warranty
ACCESSORIES AND REPLACEMENT PARTS
Klein Tools hard hat accessories and replacement parts are
available online or at major distributors:
• HTSPN: Replacement High-Temperature Suspension*
• KHHSWTBND: Sweatband (3-pack)
• KHHSWTBND2: Premium Sweatband (3-pack)
• KHHTOPPAD: Top Comfort Pad (3-pack)
• KHHTOPPAD2: Premium Top Comfort Pad (3-pack)
• KHHSTRP: Chin Strap
• FRKHHSWTBND: Flame-Resistant Sweatband
• FRKHHTOPPAD: Flame Resistant Top Pad
• FRKHHSTRP: Flame-Resistant Chin Strap
• 56048: Rechargeable Auto-Off Headlamp (Spot/Flood)
• 56049: Rechargeable Light Array Headlamp (Flood only)
• 56062: Rechargeable Headlamp / Worklight (Spot/Flood)
• 56063: Safety Lamp
• 60155: Cooling Fan
• 60156: Intrinsically Safe LED Headlamp
*Use only HTSPN suspension in Klein High-Temperature Hard Hats.
NOTE: KLEIN TOOLS CANNOT GUARANTEE THAT THIRD-PARTY
ACCESSORIES WILL PERFORM OR FIT OPTIMALLY WITH KLEIN
TOOLS HARD HATS.
NOTE: NOT ALL ACCESSORIES THAT FIT ON THIS HARD HAT ARE
COMPATIBLE WITH HIGH-TEMPERATURE ENVIRONMENTS. CHECK THE
USER MANUAL FOR THE PARTICULAR ACCESSORY BEFORE USE.
DISPOSAL / RECYCLE
Please dispose of responsibly. The shell is made from a
glass-filled polymer and metal components that can be
recycled through certain collection programs.
See www.epa.gov/recycle for additional information.
CUSTOMER SERVICE
KLEIN TOOLS, INC.
450 Bond Street, Lincolnshire, IL 60069 1-800-553-4676
customerservice@kleintools.com
www.kleintools.com
FEATURE DETAILS (FIG. A)
Klein Tools Accessory Slots
5
13a
Outer Suspension Bracket (×4)
(60447 only, ×2)
6
Pivot Adjustment (×2)
13b
Center Suspension Bracket (×2)
7
Size Adjustment Knob
13c
Center Bridge Tab (×4)
8
14
Rear Neck Pad
Bracket Key (×4)
Suspension
9
15
Bracket Key Slot (×20)
Anchor Points (×6)
10
16
Washable Sweatband
Metal Anchor (×6)
11
Washable Top Comfort Pad
17
Rivet (×6)
12
Suspension Straps (×6)
FITTING (FIG. B)
All hard hats come with suspension pre-installed at factory settings.
The suspension can be adjusted to ensure proper and secure fit to
your head for maximum protection. Follow the steps below:
STEP 1: Turn the Size Adjustment Knob
counterclockwise to
7
loosen the fit. Position the Rear Neck Pad
on the back of your
8
head, closer to the neck. Dress any bandana knots or ponytails over
the rear neck pad
.
8
STEP 2: Tighten by turning the Size Adjustment Knob
clockwise until the hard hat is comfortable and snug. Move your
head up, down and side-to-side gently, like you would normally,
and make sure the hard hat stays on. Make sure that the hard hat
is not angled forward or backward, but rests level on your head.
ADJUSTMENTS
If the hard hat does not fit properly at the factory settings, you
can further adjust the fit:
STEP 1: Separate the Outer Suspension Bracket
from the
13a
Center Suspension Bracket
13b
by pulling back gently on the Outer
Suspension Bracket
to release the Center Bridge Tab
13a
on all four Bracket locations before moving to the next step. (FIG. C).
STEP 2: Determine which Bracket Key Slot
you wish to reattach
15
to. Using the slots deeper in the hard hat will move frame higher
on the head, and vice versa. Turn the Outer Suspension Bracket
approximately 90° to release the Bracket Key
from the Bracket
14
Key Slot
. Insert the Bracket Key
into the new slot location
15
14
and rotate the Outer Suspension Bracket
back approximately
13a
90° to secure. Always match the settings on the left and right
sides to prevent the suspension from sitting at an angle.
STEP 3: Secure the Outer Suspension Bracket
by snapping
13a
back the Center Bridge Tab
13c
in a total of four locations before
moving to the next step.
STEP 4: Verify the hard hat fits properly. Follow the steps in the
FITTING section to ensure proper fit. Ensure that accessories
you plan to use fit and function properly while maintaining the
hard hat's ability to perform its function optimally. Check with a
qualified safety expert if unsure.
SUSPENSION REPLACEMENT
NOTE: It is recommended that you wear hand protection
when performing actions in this section.
STEP 1: Separate the Outer Suspension Brackets
from the
13a
Center Suspension Bracket
by pulling back gently on the Outer
13b
Suspension Brackets
to release the Center Bridge Tab
13a
total of four locations before moving to the next step. (FIG. C)STEP
2: Place your thumbs under the Outer Suspension Brackets
push upwards. This will release the Metal Anchor
from the Rivet
16
in six locations (FIG. D). DO NOT push on the Metal Anchors,
17
as this could cause injury or deform the anchor.
SUSPENSION REPLACEMENT
STEP 3: On the replacement suspension, determine which Key Slot
you want to reattach to. Turn the Outer Suspension Bracket
15
approximately 90° to release the Bracket Key
. Insert the Bracket Key
at the new slot location and rotate the
15
14
Outer Suspension Bracket
back approximately 90° to secure.
13a
Always match the settings on the left and right sides to prevent the
suspension from sitting at an angle.
STEP 4: Secure the Outer Suspension Brackets
back the Center Bridge Tabs
in a total of four locations before
13c
moving to the next step (FIG. C).
STEP 5: Position the Metal Anchor(s)
16
and gently pull on the Suspension Straps
17
Anchor(s)
are properly seated. Make sure all six Metal
16
Anchor(s)
are properly seated on the Rivets
16
same level (FIG. E).
STEP 6: Verify the hard hat fits properly. Follow the steps in the
FITTING section to ensure proper fit. Ensure that accessories you
plan to use fit and function properly while maintaining the hard
hat's ability to perform its function optimally. Check with a qualified
safety expert if unsure.
NOTE: DO NOT pull on the suspension straps to free the
anchor. This could permanently damage the anchors and
straps, preventing them from performing as intended.
NOTE: The suspension strap lengths are xed and cannot
be adjusted. DO NOT attempt to alter.
7
SWEATBAND AND TOP COMFORT PAD (FIG. F)
Klein Tools hard hats come with an advanced sweatband
and top comfort pad designed to wick away sweat. They are
machine washable in a normal wash cycle. Do NOT wash with
bleach or with detergents containing bleach. Machine dry on
normal or low heat setting only.
The sweatband and top comfort pad can be easily removed
and reinstalled on the suspension:
• The top comfort pad is held in place by a single Hook-and-
Loop pad
.
24
. Do this
• The sweatband is held in place by four Suspension Hooks
13c
and three Hook-and-Loop Pads
24
remove, simply detach all Hook-and-Loop pads and slide the
sweatband off the suspension hooks.
13a
56062 HEADLAMP (60447 ONLY) (FIG. G)
The optional 56062 is a rechargeable headlamp designed
specifically for Klein hard hats that have the integrated front
and rear Accessory Slots
. It functions as a spot light or
5
flood light, and has magnet to attach onto magnetic surfaces
for use as a worklight. Charging cable is included with
models that include rechargeable headlamps.
18
21
On/Off/Mode button
Magnet
19
22
Spot light
Pivoting mount
20
Flood lights
23
Release tab
The 56062 can be attached to both the front and back of the hard
hat via the Klein Tools Accessory Slot
5
on the hard hat, or stand alone as a worklight.
To install the headlamp, align the Pivoting Mount
Tools accessory slot
on the hard hat and push down until the
5
headlamp clicks securely into place.
To remove the headlamp, press forward on the Release Tab
lift the headlamp out of the Accessory Slot
. in a
13c
STICKERS
and
13a
WARNING: Klein Tools DOES NOT approve the application
of stickers, hot stamps, inks, or foils that have metallic
content to this hard hat by end users. Such modi cations
can alter the performance of the hard hat.
13a
from the Key Slot
14
by snapping
13a
on top of the Rivet(s)
until the Metal
12
and are all at the
17
25
, on the side and front. To
. It can be tilted up to 64°
with the Klein
22
, and
23
.
5
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