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and as approved by the authorities having
jurisdiction. For proper installation procedures
and to reduce the risk of failure resulting in injury or
property damage, follow all published safety and
installation instructions.
Preparing the Connection
WARNING: Always follow the specific
manufacturer's installation instructions for
crimping tool dies being used. It is the installer's
responsibility to ensure the compatibility of the cable
and connectors used for the crimp. Failure to follow
all instructions and warnings may result in property
damage and/or serious personal injury.
1. Before operating, make sure that the work area and the
area below are clear of people and other distractions
and that the tool and work area have been properly
set up.
2. Prepare the connectors and cable according to the
manufacturer's specifications.
3. Make sure the cable is inserted to the proper depth
in the connector in accordance with the connector
manufacturer's specifications.
Crimping (Fig. A, D)
WARNING: An incomplete crimp can cause
property damage.
•
Always use the manufacturer-approved
combination of die, connector, and cable. Failure
to do so, may result in an incomplete or faulty
connection.
WARNING: To reduce the risk of serious personal
injury, inspect the crimp head assembly for cleanliness,
cracks or other damage before beginning a crimp.
Using a dirty or damaged crimp head assembly could
result in improper crimp connections that could lead
to extensive property damage. Return damaged crimp
head assembly to a D
WARNING: To reduce the risk of serious personal
injury, prior to use, inspect workpieces for cracks,
defects or wear. Defective workpieces may shatter.
WARNING: Before turning on the crimping tool,
be sure hands are clear of the crimping head.
Before beginning a crimp, check the battery pack fuel gauge
to determine whether the battery charge is sufficient to
complete the crimping operation.
nOTE: The tool will turn off automatically after 2 minutes
of no use.
1. Always follow the specific manufacturer's installation
instructions for the appropriate length to strip the cable
and preparation of the workpiece surface.
2. Insert the entire stripped part of the cable into the
connector then align the connector midway between
the dies.
3. Turn the tool ON by holding the power ON/OFF button
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until all 3 LEDs illuminate green.
4. Press and hold the trigger switch until the cycle is
complete, indicated by the ram automatically returning
10
WALT service facility.
e
to it's original position. The LED worklight will illuminate
the workpiece when the trigger is pulled.
5. When the cycle is complete, the Cycle Complete LED
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will flash green for 5 seconds. If the crimp cycle is
incomplete, the cycle complete LED
for 5 seconds. No action is possible until the user presses
the ON/OFF button.
6. Repeat steps 4 and 5 according to the connector
manufacturer's instructions. Crimp sequences start at
the pad for lugs and the center for splices and work
toward the cable.
7. Complete the number of crimps specified by the
manufacturer.
nOTE: If the battery dies or tool malfunctions during the
cycle, the ram can retract by pressing the reverse trigger
switch
4
. Hold tool securely until the cylinder retracts fully.
nOTE: Clean off oxide inhibitor from the aluminum
connectors after completion.
nOTE: If the tool does not complete the crimp properly,
read the Troubleshooting section or take the tool to a local
dealer or authorized service center.
nOTE: When crimping overhead, always confirm workpiece
and tool are secure before crimping.
MAINTENANCE
WARNING: To reduce the risk of serious personal
injury, turn unit off and remove the battery pack
before making any adjustments or removing/
installing attachments or accessories. An
accidental start-up can cause injury.
WARNING: Before each use, inspect the tool
(including LED indicators) and correct any
problems before attempting to use.
WARNING: Skin injection hazard. The oil in the
mechanism is under extreme pressure. Do not
use hands to check for oil leaks.
WARNING: Explosion hazard. The internal
hydraulic system creates extreme pressures.
Only D
WALT-qualified personnel should service
e
this tool.
Required Maintenance
Maintenance is required when the crimping tool reaches
15,000 cycles. Warning indicators will illuminate on the
diagnostic panel
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as follows.
1. Maintenance warning at 14,500 cycles (Maintenance
LED lights yellow continuously)
2. Final maintenance warning at 14,900 cycles
(Maintenance LED flashes yellow continuously)
3. Needs service at 15,000 cycles (Maintenance LED lights
red for 10 seconds then turns tool off automatically).
At 15,000 cycles, the tool will no longer run. Take your
tool to a local dealer or authorized service center for
maintenance and recalibration.
Cleaning
WARNING: Blow dirt and dust out of all air vents with
clean, dry air at least once a week. To minimize the risk
will flash red
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