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PLUNGE
LOCK ACTUATOR
ADJUSTMENTS
See Figure25.
The plunge lock actuator has been properly set at the
factory and no initial adjustments should be required.
However, after extended use slight readjustment may be
required. If this situation occurs, make adjustments as
follows:
•
UNPLUG YOUR ROUTER.
WARNING:
Failure to unplug your router
could result in accidental starting causing serious
injury.
•
Remove lock handle cover screws and lock handle
cover. See Figure 25.
•
NOTE
THE
LOCATION
OF PLUNGE
RELEASE
ACTUATOR
AND
COMPRESSION
SPRING
IN
HANDLE.
Reaeaembly of all parts removed must be
identical In order for plunge lock and plunge release
actuators to function properly,
•
Loosen hex nut on bottom of plunge lock actuator with a
7116 in. open end wrench.
•
Loosen socket head screw with a 1/8 in. hex key (allen
wrench). This step is needed to make sure screw is not
making contact with rod in base assembly.
•
Depress plunge lock actuator until it is flush with handle
as shown in figure 26.
•
Continue to hold plunge lock actuator flush with handle,
then turn hex key clockwise until socket head screw
touches base assembly rod. IMPORTANT: Do not over-
tighten screw.
•
Make sure hex nut remains loose while tightening socket
head screw.
•
Once socket head screw touches base assembly rod,
secure it by tightening hex nut against plunge lock actua-
tor.
•
Do not let socket head screw slip or turn while tightening
hex nut.
•
Slip compression spring over peg on plunge release
actuator. Then locate tabs on actuator in slide grooves.
Make sure that end of compression spring rests against
wall of stop pocket.
•
Carefully replace handle cover and handle cover screws.
Make sure plunge release actuator and compression
spring are properly seated.
• Tighten handle cover screws securely.
When properly adjusted, plunge lock actuator will make
contact with base assembly rod when it is flush with
handle. By squeezing plunge lock actuator past this point,
a friction lock situation occurs. This is what locks your
router at desired depth of cut settings.
The plunge release actuator is spring loaded. When
engaged, it pushes the plunge lock actuator past the flush
point in the opposite direction. This loosens socket head
screw, releasing pressure from rod in base assembly.
Page 21
COMPRESSION
SPRIN(
___.
PLUNGE
RELEASE
ACTUATOR
L\
PLUNG_
|I
LOCK"
/SOCKET
HEAD SCRI
LOCK
HANDLE
COVER
1/8 IN. HEX KE_
(ALLEN WRENCH)
PLUNGE
LOCK
ACTUATOR
COMPRESSION
SPRING
DUSTBOOT
COVERS BASE
ASSEMBLYROD
HANDLE
'/16 IN.
WRENCH
HEX NUT
Fig. 25
PLUNGE
PEG
RELEASE
ACTUATOR
ACTUATOR
SLIDE
GROOVE
PLUNGE LOCK
ACTUATOR SHOWN
FLUSH PosmoN
SOCKET
HEADSCREW
HEX NUT
7/161N.
WRENCH
I_IN.
HEX KEY
!WRENCH)
Fig. 26
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