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Safety Information ...................................
Shock Hazards ....................................
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Internal Thermal Protection
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Three-Year Limited Warranty on Craftsman Welder
For three years from the date of purchase, if any part of this welder, except for the gun or
cables, fails due to a defect in material or workmanship, return it to your nearest Sears Parts &
Repair Center, and it will be repaired free of charge. Sears will repair the gun or cables free of
charge for only one year from the date of purchase. This warranty does not cover expendable
parts such as contact tips or nozzles, which are consumed during normal welder operation.
This warranty applies only while this product is used in the United States. This warranty gives
you specific legal rights, and you may also have other rights which vary from state to state.
Sears Brands Management Corporation
This owner's manual provides all of the specific information you need to safely and effectively use
your Welder. It contains instructions on safety, set-up, installation and actual Welder operation.
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INTRODUCTION
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Align and Set the Drive Roller..........
2
Install the Welding Wire ...................
3
Set the Wire Drive Tension ...............
3
Installing Aluminum Wire ..................
4
Change Polarity......................................
4
Operation .......................................
5
Controls and Indicators ......................
6
Power Switch ........................................
Voltage Selectors ...............................
6
Wire Speed Control..............................
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Learning to Weld ...................................
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Holding the Gun ..................................
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W elding Techniques ..........................
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Moving the Gun.....................................
8
Types of Weld Bead....................................
8
Welding Positions .........................................
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Multiple Pass Welding........................
10
Special Welding Methods .................
10
Spot Welding..........................................
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Maintenance . ....................................
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General ....................................................
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Consumable Maintenance................
10
Maintaining the Contact Tip.............
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Maintaining the Nozzle ......................
10
Testing for a Shorted Nozzle .............
11
Replace a Gun Liner .............................
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Preventive Maintenance ...................
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Troubleshooting....................................
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Wiring Diagram ..........................................
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Parts List ...................................................
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Suggested Settings ..................................
WARRANTY
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