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Operating instructions
54-ATEX-01
for
(GB)
electrically operated
pneumatic valve
Operating instructions for electrically operated pneumatic valves of the
MS-18, M-04, ME-04, M-05, ME-05, MO-05, M-07, MO-07, ME-07, MG-07, MN-06, M-
06, M-22, KN-05, KNE-05, KM-09, KM-10, KME-10, MI-01,
MI-02, MI-03
These operating instructions address only qualified experts in control and automation
technology with experience in the assembly, installation and commissioning, mainte-
nance and conversion of pneumatic components as well as being familiar with the con-
cept of the types of ignition protection in areas subject to the risk of explosions. In the
interests of your own safety, please pay attention to the fact that the valves are only
destined to control pneumatic actuators and for use in compliance with their purpose in
areas subject to the risk of explosions of zones 1 and 2 for gases*), fumes*) and va-
pour*) or in zones 21 and 22 for dust*). Therefore, use them as follows:
In accordance with their purpose,
In their original state,
without making your own changes and in technically perfect condition.
The limit values specified by AIRTEC for pressures, temperatures, electrical data etc.
must be observed. The national standards, safety regulations and accident prevention
regulations must be heeded.
The operating instructions of the manufacturer of the solenoid operator must al-
ways be heeded!
Attention
Read the operating instructions prior to commissioning. In the case of improper inter-
vention or if the notes in these operating instructions are ignored, all liability and war-
ranty claims shall lapse.
Caution!
Do not remove or cover this type plate / imprint. In order to perform changes do not
dismantle valves. There is a danger of damage and injury and loss of warranty.
*) depends on the solenoid operator system used. The marking of the device category
and the identification letter (G: gases, fumes or vapour; D: dusts) of the explosive at-
mosphere is printed onto the solenoid operator.
Installation
Mounting:
any type, preferably with the solenoid system at the top.
Medium:
Compressed air according to ISO 8573-1: 2001, Class 7 4-;
-10°C T
+50°C and free from aggressive components.
Medium
Ambient temperature:
-10°C T
For information for working and control pressure, see AIRTEC catalogue.
Compiled:
Tested/clearance:
Name:
J. Munz
Name:
K.H. Haydt
Date:
14.08.2003
Date:
21.09.2011
Subject to technical changes.
+50°C.
amb
Altered:
Ref-No. 22
Name:
Mz
54-ATEX-01
Date:
21.09.2011
Page: 5 of 20
Operating instructions
54-ATEX-01
for
(GB)
electrically operated
pneumatic valve
The common ranges apply to the solenoid system and pneumatic valve with regards to
the data for pressure, temperature and the medium.
Cautionary notes:
Power supply to explosive areas: the installation notes of the valve manufacturer relat-
ing to power supply and fuse protection must be complied with (see operating instruc-
tions for Nass Magnet).
Special safety note
Solenoids may only be operated with the appropriate armature system. See table,
page 3.
Safety notes for assembly and installation
AIRTEC components are to be used only in the areas for which they are intended. In-
stallation and assembly may only be carried out in a zero potential, depressurised state
in an area not threatened by explosion and by expert personnel. Ensure that the ex-
haust air dusts are adequately dimensioned. The exhaust air from the units may not re-
sult in a new dust atmosphere explosion hazard in the dust EX area.
Safety notes for electrical assembly and electrical commissioning
Electrical commissioning may only be carried out in a depressurised condition and in an
atmosphere with no risk of explosion in order to avoid any dangerous movements. Care
must be taken to make no mistakes during wiring as these can cause fire, defective op-
eration or faulty functioning. The power supply lines and the signal lines must be pro-
tected from input from high voltage lines and disruptive irradiation. For further informa-
tion see DIN EN 60079. When working on the electronics, cut off supply voltage.
Protect against foreign bodies falling and possibly falling into the system. Pieces of wire
or chips can cause fire, defective operation or malfunctions. If installing the valve may
cause a difference of potential, a conductive connection must be created for equipoten-
tial bonding.
Maintenance, inspection and cleaning
Prior to performing installation and maintenance work, depressurise the system and cut
off the power supply to the solenoid operators on the valves.
Manual examination of the valves and solenoids after 2 million operating cycles or at the
latest every 6 months. This involves controlling: I permeability, tightness of screws and
screwed connections. Replace defective components with the same types only. The
maximum interval between cleaning must be determined by the operator by means of
initial daily inspection.
Compiled:
Tested/clearance:
Name:
J. Munz
Name:
K.H. Haydt
Date:
14.08.2003
Date:
21.09.2011
Subject to technical changes.
Operating instructions
54-ATEX-01
for
(GB)
electrically operated
pneumatic valve
(GB) Conformity declaration in accordance with EC guideline 94/9/EC
We AIRTEC Pneumatic GmbH, Westerbachstr. 7, D-61476 Kronberg
hereby declare that in the design delivered by us, the following products meet the stan-
dards applied, in particular: Guideline 94/9/ EC – equipment and protective systems for
use in explosive atmospheres of zones 1 and 2 for gases, fumes and vapours, as well
as in zones 21 and zones 22 for dust.
*)
Type: Pneumatic valve Series MS-18
*)
Pneumatic valve series ME-04
*,1)
Pneumatic valve series M-07
*)
Pneumatic valve series MG-07
*,1)
Pneumatic valve series M-22
*)
Pneumatic valve series KM-09
*, 4)
Pneumatic valve series MI-01
*, 4)
Pneumatic valve series MI-03
Valve markings:
II 2G D c T5 T 100°C
-10°C T
+50°C
amb
*)
only in combination with correctly assembled Nass solenoid actuator. See table, page 7.
1)
2)
3)
4)
also for series MO, ME;
KNE-05;
KME-10,
with Viton seals.
Harmonized standards applied, in particular:
EN 1127-1:
2008
Explosion protection
EN 13463-1:
2009
Non-electrical devices ..., Part 1
EN 13463-5
2003
Non-electrical devices ..., Part 5
EN 983:
1996 + A1:2008
Pneumatics
DIN EN ISO 4414: 2011
Pneumatics
72770 Reutlingen, 21.09.2011 Factory Manager
i.V. Uwe Euchner
Manager of Research and Design
i.V. Karl-Hermann Haydt
The documents are on file at the notified body 0123 as document number EX9 10 02 58782 008.
Compiled:
Tested / clearance
Name:
J. Munz
Name:
K.H. Haydt
Date:
14.08.2003
Date:
21.09.2011
Subject to technical changes.
Altered:
Ref-No. 22
Name:
Mz
54-ATEX-01
Date:
21.09.2011
Page: 6 of 20
*)
Pneumatic valve series M-04
*,1)
Pneumatic valve series M-05
*)
Pneumatic valve series M-06
*)
Pneumatic valve series MN-06
*,2)
Pneumatic valve series KN-05
*,3)
Pneumatic valve series KM-10
*, 4)
Pneumatic valve series MI-02
Altered:
Ref-No. 22
Name:
Mz
54-ATEX-01
Date:
21.09.2011
Page: 8 of 20
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