Assembly/Wiring Instructions
STEP ONE
Remove the socket insert from the housing of the con-
nector. There is a slot for a fl at blade screwdriver in
the center of the insert.
Note: The inserts have a LEFT HAND THREAD and
should be turned clockwise to remove.
STEP TWO
Remove the gland nut and gland from the rear of the
housing and slide on to the cable. Make sure the gland
is orientated with the stepped edge facing the gland
nut (see picture).
STEP THREE
Prepare the cable and strip wire ends as shown.
Wire Stripping
Wire Stripping
STEP FOUR
Insert the stripped wire ends into the terminals on the
back of the Pin/Socket insert and fully tighten the
wire retention screws. (Refer to fi gure for correct wire
orientation).
4
Stepped Edge
Single phase wiring:
3 phase wiring:
After the wires have been connected securely, pull the
cable and insert back into the housing and tighten with
a screwdriver to ensure the insert is seated correctly.
Note: LEFT HAND THREAD, turn the insert counter
clockwise to tighten.
STEP FIVE
Prepare your supplied Resin Kit by removing the cap
from the resin tube and pushing the resin nozzle onto
the tube. Then twist the nozzle to lock in place.
Plunger
Before applying to the quick disconnect, use the
plunger to evenly push out a small amount of resin to
get a proper mix of of the 2-part epoxy. Then apply
resin into the housing, enough to cover the wires and
contacts. The resin should be about 3mm onto the
cord jacket. Note: Adding too much resin may cause
excess to be forced into the female end of the pin
connector, preventing proper connection of the two
halves.
Figure 5:
Wire Connections
Brown wire to terminal L
Blue wire to terminal N
Green/Yellow wire to terminal E
Figure 6:
Wire Connections
Brown wire to terminal 1
Black wire to terminal 2
Grey wire to terminal 3
Green/Yellow wire to terminal E
Resin Tube
Nozzle