Assembly
Consult the exploded view in the end of the
manual during assembly (page 105).
1. Attach an 89 mm castor (#23) to the two
rear corners of the base and at the end
of each leg (#7). Attach each caster with
four M8 x 20 bolts (#29), washers (#26)
and M8 nuts (#28). Tighten the nuts to
secure castors.
2. Attach a 76 mm castor (#24) to the front
of each corner of the base with four M8 x
12 bolts and washers 8 (#26). Insert each
bolt through the washer and bolt hole in
the castor. Then screw the bolt into the
base. Repeat for the other castor.
3. Insert a leg into the base's bracket. Align
the two sets of bolt holes and slide a bolt
(#6) through each set. Secure with an
R-pin (#27). Repeat with the other leg.
4. Place the main post (#4) onto the front of
the base. It will angle towards the base's
rear. Slide two M16 x 90 bolts (#11)
through the bolt holes in the main post
and base. Secure loosely with a washer
16 (#9) and M16 nut (#8).
5. Attach one support (#3) to the left side
of the boom. Slide a M16 x 100 bolt (#10)
through the bolt holes. Place the other
support (#3) onto the bolt and loosely
secure with a washer 16 (#9) and M16 nut
(#8).
6. Secure each support to the outside of the
base with an M14 x 90 bolt (#12). Insert
each bolt through the base's bolt holes
and secure each on the inner side with a
washer 14 (#16) and M14 nut (#
7. Tighten all the nuts in steps 5 to 7.
8. Insert the boom (#1) into the main post's
bracket. Slide an M16 x 100 bolt (#10)
through the boom and bracket. Secure
with a washer 16 (#9) and M16 nut (#8).
9. Attach the hydraulic cylinder to the small
bracket near the bottom of the main
post. Hold the cylinder upright and align
the bolt holes with those in the bottom
bracket. Slide an M16 x 90 bolt (#11)
through the bolt holes. Secure loosely
with a washer 16 (#9) and M16 nut (#8).
Tighten the nuts after completing step
10.
10. The hydraulic cylinder's ram has a bolt
hole. Align this bolt hole with the bolt
hole in the bottom bracket of the boom
(#1). Slide an M16 x 90 bolt (#11) through
the bracket and ram's bolt holes. Secure
with a washer 16 (#9) and M16 nut (#8).
Tighten the nut.
11. Slide the top chain link for the lifting
hook (#17) into the slot on the extension
boom (#2). Slide an M14 x 70 bolt (#14)
through the bolt holes and chain link.
Secure with a washer 14 (#16) and M14
nut (#15).
12. Slide the extension boom (#2) into the
boom (#1) until the bolt holes align with
the boom's 2 TON bolt holes. Slide an
M14 x 80 bolt (#13) through the bolt
holes and secure with a washer 14 (#16)
and M14 nut (#
13. Changes to the boom length will require
moving the bolt hardware. Only tighten
the nut enough to prevent it from
loosening during use.
14. Place the handle (#19) into the bracket
on the main post until needed.
15).
15).
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