Hy-Brid Lifts HB-1030 Manual De Mantenimiento página 3

ÍNDICE
SECTION 1 | SAFETY .................................................................................................................................................. 6
1.1 | SAFETY SYMBOLS ............................................................................................................................................................6
1.2 | GENERAL RULES AND PRECAUTIONS ......................................................................................................................6
1.3 | SAFETY GUIDELINES .....................................................................................................................................................7
SECTION 2 | MAINTENANCE ................................................................................................................................... 8
2.1 | BATTERY MAINTENANCE ..............................................................................................................................................8
2.2 | CHARGING THE BATTERY ............................................................................................................................................8
2.3 | LUBRICATION ..................................................................................................................................................................10
2.4 | COMPONENTS REQUIRING ADJUSTMENT ............................................................................................................10
2.5 | EXAMINATION, REPAIR, REPLACEMENT OF LIMITED LIFE COMPONENTS ...................................................10
2.6 | SAFETY DEVICES AND SYSTEMS REQUIRING CHECKS .......................................................................................10
2.7 | STORAGE ...........................................................................................................................................................................10
2.8 | MAJOR ALTERATIONS OR REPAIRS ...........................................................................................................................10
2.9 | OTHER PROCEDURES ...................................................................................................................................................10
SECTION 3 | MAINTENANCE CHECKLISTS ........................................................................................................... 12
3.1 | PRE-START INSPECTION CHECKLIST ........................................................................................................................13
3.2 | FREQUENT INSPECTION CHECKLIST .......................................................................................................................14
3.3 | PRE-DELIVERY/ANNUAL CHECKLIST ........................................................................................................................15
SECTION 4 | TECHNICAL REFERENCES ................................................................................................................ 16
4.1 | HYDRAULIC SCHEMATIC ..............................................................................................................................................16
4.2 | ELECTRICAL SCHEMATIC .............................................................................................................................................18
4.3 | LED DRIVE BOARD DIAGNOSTICS-BLUE CONTROLLER ....................................................................................20
4.4 | LED DRIVE BOARD DIAGNOSTICS-BLACK CONTROLLER .................................................................................21
SECTION 5 | WIRING DIAGRAMS ............................................................................................................................ 22
5.1 | WIRING DIAGRAM ...........................................................................................................................................................22
5.2 | LOWER CONTROLS WIRING DIAGRAM ...................................................................................................................24
5.3 | UPPER CONTROLS WIRING DIAGRAM ....................................................................................................................27
5.4 | MAIN POWER/SAFETY CIRCUIT ..................................................................................................................................28
5.5 | DRIVE CIRCUIT ................................................................................................................................................................31
5.6 | ELEVATE/LOWER CIRCUIT ...........................................................................................................................................32
5.7 | STEER CIRCUIT ................................................................................................................................................................34
SECTION 6 | TROUBLE SHOOTING FLOWCHARTS............................................................................................. 36
6.1 | MAIN POWER/SAFETY CIRCUIT ..................................................................................................................................36
6.2 | DRIVE CIRCUIT ................................................................................................................................................................39
6.3 | STEER CIRCUIT................................................................................................................................................................40
6.4 | ELEVATE CIRCUIT ...........................................................................................................................................................43
6.5 | LOWER CIRCUIT .............................................................................................................................................................45
SECTION 7 | PARTS DIAGRAMS ............................................................................................................................... 46
7.1 | SAFETY CONTROL DECALS ..........................................................................................................................................46
7.2 | MAIN POWER/SAFETY CIRCUIT ..................................................................................................................................47
7.3 | DRIVE CIRCUIT ................................................................................................................................................................48
7.4 | STEER CIRCUIT ................................................................................................................................................................49
7.5 | ELEVATE/LOWER CIRCUIT .............................................................................................................................................50
7.6 | ELEVATE/LOWER CIRCUIT .............................................................................................................................................51
7.7 | COVERS ...............................................................................................................................................................................53
7.8 | RAILINGS .............................................................................................................................................................................54
SECTION 8 | WARRANTY ........................................................................................................................................... 56
SECTION 9 | INSPECTION AND REPAIR LOG ........................................................................................................ 58
Manual de mantenimiento y resolución de problemas
HB-1030/HB-1430
SUPO-611SPA
REV N
4
FIGURA 1: Uso del pasador de bloqueo de mantenimiento ..............................................................................................7
FIGURA 2: Lugar de almacenamiento del pasador de bloqueo de mantenimiento ...................................................7
FIGURA 3: MANTENIMIENTO DE LA BATERÍA .......................................................................................................................8
FIGURA 4: Pantalla LED del cargador de la batería ..............................................................................................................9
Manual de mantenimiento y resolución de problemas
HB-1030/HB-1430
ÍNDICE DE FIGURAS
SUPO-611SPA
REV N
5