General Safety - Quick 4258 Manual De Instrucciones

General Safety

1. Batteries produce hydrogen gas which could explode if there is a spark near the battery.
Never work leaning over a battery. Do not have a flame near a battery. Do not smoke.
Wear eye protection.
2. Batteries contain acid which is corrosive and lead which is poisonous. Many battery
connectors are made of lead or have a lead coating. Wash your hands thoroughly after
installation. Do not allow children to play with batteries, battery cables or connectors.
Crimping Tools –
Wire connectors are UL listed when
applied with UL classified crimp tools.
Wire connectors are UL listed when
applied with UL classified crimp tools.
Insulated grips for comfort and safety
Cable Cast Copper Battery Heavy Wall
Gauge Terminals and Lugs Copper Lugs Tube Lugs
8 GREY 25 16
6 GREY 25 16
4 GREY 25 GREY 25
2 GREEN 30 – GREY 25
1 PINK 30 PINK 30 GREY 25
1/0 BLACK 50 BLACK 50 GREEN 30
2/0 ORANGE 70 ORANGE 70
3/0 PURPLE 71 95 BLACK 50
4/0 YELLOW 120 YELLOW 120 ORANGE 70
250 MCM YELLOW 120 –
Fig. 1 - Die setting chart.
Insulated grips for comfort and safety
Cable Cast Copper Battery Heavy Wall
Gauge Terminals and Lugs Copper Lugs Tube Lugs
8 GREY 25 16
6 GREY 25 16
4 GREY 25 GREY 25
2 GREEN 30 –
1 PINK 30 PINK 30
1/0 BLACK 50 BLACK 50 GREEN 30
Fig. 4 - Position connector in dies.
2/0 ORANGE 70 ORANGE 70
3/0 PURPLE 71 95 BLACK 50
4/0 YELLOW 120 YELLOW 120 ORANGE 70
1. Using the chart on the tool, determine the proper die setting for the gauge of cable and 250 MCM YELLOW 120 –
Fig. 1 - Die setting chart.
style of connector. Fig. 1
2. To select the dies, push the die pivot pins from the spring side and rotate the die to the
proper setting. Releasing the pivot pins locks the dies in place. Fig. 2
3. Strip cable insulation 7/8" on die cast connectors and 3/4" on MagnaLugs so that the
bare conductor seats fully in the connector. If you are using heat shrink tubing, slide it
over the cable before applying the connector. Fig. 3
Release lever
4. Open tool and position connector in crimp dies. Fully close dies for proper crimp. Fig. 4
Fig. 4 - Position connector in dies.
5. Crimp each connector twice at the points marked on the barrel. Always crimp near the
end of the barrel first. Fig. 5
6. For best results, protect each termination with Quick Cable heat shrink tubing. Fig. 6
22" long for easy cutting
Release lever
2
Battery Connector Crimping Instructions
Push and rotate dies to proper gauge
setting, no need to remove any parts.
Push and rotate dies to proper gauge
setting, no need to remove any parts.
Copper
Made and
Engineered
in U.S.A.
–
– Patents
Pending
16
CAUTION:
See
instruction
sheet for
PINK 30
safety
information
–
X1121D
Fig. 2 - Push pin, rotate dies.
Copper Made and
Engineered
in U.S.A.
–
– Patents
Pending
16
GREY 25
CAUTION:
See
GREY 25
instruction
sheet for
PINK 30
safety
information
–
X1121D
Fig. 2 - Push pin, rotate dies.
The ratchet mechanism is designed to ensure the best pos-
Cuts copper cable up sible crimped connection. The ratchet mechanism requires
to 250 MCM (6/0 gauge)
the operator to complete the full crimp before it will release. If
required, the ratchet mechanism can be disengaged by moving
the release lever (see picture) towards the handle.
Bench Mount
Cutting Tool
Bench Mount
Cutting Tool
Crimp muere
sellado con
conector y
cable de calibre
los códigos de
Crimp muere
sellado con
conector y
1st cable de calibre
2nd
los códigos de
Fig. 5 - Crimp twice
1st
2nd
Fig. 5 - Crimp twice
Blades made of 1075
carbon steel, hardened
for long life
Bench Mount
Crimping Tool
ORG
70
Bench Mount
Crimping Tool
Set and read die setting here
Insulated grips for comfort and safety
ORG
70
Set and read die setting here
Insulated grips for comfort and safety
Fig. 3 - Slide heat shrink on first.
Fig. 6 - Shrink on tubing
Fig. 3 - Slide heat shrink on first.
Fig. 6 - Shrink on tubing
ORG
70
ORG
70