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1. Technical Data
1έ1έΝ χrtТМХОΝnumЛОrsΝ
MSG 25 EE
Sleeve welding unit
256020
Supporting stand
250040
Bench support
250041
Steel case
256042
Heating spigots, heating sockets, fastening screws in stainless steel
Ø 16 mm
Ø 17 mm
Ø 18 mm
Ø 19 mm
Ø 20 mm
Ø 25 mm
Ø 32 mm
Ø 40 mm
Ø 50 mm
Ø 63 mm
Ø 75 mm
Ø 90 mm
Ø 110 mm
Ø 125 mm
Pipe cutter REMS RAS P 10 – 40
Pipe cutter REMS RAS P 10 – 63
Pipe cutter REMS RAS P 50 – 110
Pipe cutter REMS RAS P 110 – 160
Pipe shear REMS ROS P 35
Pipe shear REMS ROS P 35A
Pipe shear REMS ROS P 42
Pipe shear REMS ROS P 42 P
Pipe shear REMS ROS P 63 P
Pipe shear REMS ROS P 75
Cordless pipe shear REMS Akku-ROS P 40
Pipe chamfering tool REMS RAG P 16 – 110
Pipe chamfering tool REMS RAG P 32 – 250
Pipe cutting and clamping tool REMS Cut 110 P Set
1.2. Capacity
MSG 25 EE
Pipe diameter
16 – 25 mm 16 – 63 mm 16 – 63 mm 16 – 125 mm
All weldable plastic at temperatures 180 – 290°C
1.3. Electric data
Rated voltage
(mains voltage)
230 V
Rated power input
500 W
Rated frequency
50 Hz
Protection class
1
1έζέΝ ϊТmОnsТШns
L
350 mm
W
120 mm
H
50 mm
1.5. Weights
Unit
1,2 kg
Support stand/
bench support
0,4 kg
1έθέΝ σШТsОΝТnПШrmКtТШn
Emission at workplace 70 dB(A)
1.7. Vibrations
Weighted effective
value of acceleration
2,5 m/s²
The indicated weighted effective value of acceleration has been measured
against standard test procedures and can be used by way of comparison with
another device. The indicated weighted effective value of acceleration can also
be used as a preliminary evaluation of the exposure.
CAUTION
The indicated weighted effective value of acceleration can differ during opera-
tion from the indicated value, dependent on the manner in which the device is
used. Dependent upon the actual conditions of use (periodic duty) it may be
necessary to establish safety precautions for the protection of the operator.
2. Preparations for Use
2.1. Electrical connection
WARNING
The sleeve welding unit must be connected to a socket with protective earthing
(earth conductor). σШtОΝtСОΝmКТnsΝvШХtКРО! Before connecting the unit, check
to ensure that the voltage given on the rating plate corresponds to the mains
voltage.
2.2. Supporting the sleeve welding unit EE
The unit is supplied complete with a supporting stand (1) as shown in Fig. 1.
MSG 63 EE
MSG 63 FM MSG 125 EE
256220
256211
256320
250040
256252
250040
250041
256252
250041
256242
256342
256400
256410
256420
256430
256440
256450
256460
256470
256480
256490
256500
256510
256520
256530
290050
290000
290100
290200
291200
291220
291250
291000
291270
291100
291310
292110
292210
290400
MSG 63 EE
MSG 63 FM MSG 125 EE
230 V
230 V
230 V
800 W
800 W
1400 W
50 Hz
50 Hz
50 Hz
1
IP 54
1
370 mm
380 mm
530 mm
180 mm
130 mm
180 mm
50 mm
50 mm
85 mm
1,7 kg
1,0 kg
3,0 kg
0,4 kg
0,63 kg
0,4 kg
70 dB(A)
70 dB(A)
70 dB(A)
2,5 m/s²
2,5 m/s²
2,5 m/s²
This serves as a steady during welding or as a support when the unit is set
aside. As an accessory, a clamp can be supplied for the workbench (Fig. 2 (2)),
which can be used to secure the unit in a horizontal or vertical position.
Supporting the sleeve welding unit FM
Ν
TСОΝuЧТtΝsСШuХНΝrОstΝШЧΝtСОΝsuЩЩШrtΝstКЧНΝΧńΨΝШrΝЛОΝiбОНΝШЧΝКΝаШrФЛОЧМСΝЛвΝ
using the bench support (2).
CAUTION
Ν
АСОnΝtСОΝunТtΝТsΝСШt,ΝСШХНΝТtΝШnХвΝЛвΝtСОΝСКnНХОΝΧγΨέΝϊШΝnШtΝtШuМСΝtСОΝ
СОКtТnРΝОХОmОntΝΧζΨ,ΝtСОΝаОХНТnРΝtШШХsΝΧηΨΝШrΝtСОΝmОtКХΝЩКrtsΝЛОtаООnΝtСОΝ
СКnНХОΝΧγΨΝКnНΝСОКtТnРΝОХОmОntΝΧζΨ,ΝШtСОrаТsОΝКΝЛurnΝТnУurвΝmКвΝrОsuХtέ
2.3. Selection of welding tools EE
The choice of welding tools, i.e. heating spigot and heating socket (Fig. (3),
depends on the size of pipe to be processed. The tools themselves are mounted
to the heating element with the allen key supplied, as shown in Fig. 1 (5). The
plug can be prevented from secured twisting with the pin, which is also supplied.
ϊОЩОЧНТЧРΝШЧΝtСОΝЦШНОХΝsЩОМТiМКtТШЧΝКЧНΝТЧtОЧНОНΝКЩЩХТМКtТШЧ,ΝtаШΝШrΝЦШrОΝ
welding tools can be mounted to the heating element at the same time.
Selection of welding tools FM
Select welding tools (5), heating spigot and heating socket, according to the
pipe size. The tools are mounted on the heating element (4) with the allen key
supplied. Two welding tools can be mounted on the heating element at the
same time.
βέζέΝ źХОМtrШnТМΝtОmЩОrКturОΝМШntrШХΝźź
According to DIN 15960 and DVS 2208, Part 1, the temperature of the heating
ОХОЦОЧtΝsСШuХНΝЛОΝМКЩКЛХОΝШПΝЛОТЧРΝКНУustОНΝТЧΝiЧОΝΝ s tКРОsέΝIЧΝШrНОrΝtШΝОЧsurОΝ
that the heating element operates at the required constant temperature, these
ЦКМСТЧОsΝКrОΝОquТЩЩОНΝаТtСΝКΝtСОrЦШstКtέΝϊVSΝstКЧНКrНΝββίκ,ΝPКrtΝńΝsЩОМТiОsΝ
a maximum differential of 3°C between the preset and actual temperatures. In
practice, this degree of accuracy cannot be achieved mechanically, but only
by an electronic thermostat. For this reason, therefore, welding machines
ШЩОrКtТЧРΝКtΝКΝiбОН,ΝЩrОsОtΝtОЦЩОrКturОΝШrΝОЦЩХШвТЧРΝКΝЦОМСКЧТМКХΝtСОrЦШstКtΝ
may not be used for welding operations as described in DVS 2207.
The temperature can be adjusted on all REMS sleeve welders EE. They are
suЩЩХТОНΝаТtСΝКЧΝОХОМtrШЧТМΝtСОrЦШstКtέΝTСОΝtвЩОΝШПΝtСОrЦШstКtΝittОНΝТsΝТНОЧtТiОНΝ
on the rating plate by code letters, examples of which are given below:
for ex. REMS MSG 63 EE: Adjustable temperature (E), electronic thermo stat
(E). The preset temperature is adjusted to within +/- 1°C, i.e. with a preset
temperature of 260°C (welding temperature for PP), the actual temperature
аТХХΝluМtuКtОΝЛОtаООЧΝβηλ°ωΝКЧНΝβθń°ωέ
Ν
εОМСКnТМКХΝtОmЩОrКturОΝМШntrШХΝΧtСОrmШstКtΨΝόε
The required operating temperature is set at 260 ±10°C. Pay attention to the
ЦКЧuПКМturОr'sΝТЧПШrЦКtТШЧΝЩТЩОΝКЧНΝittТЧРsΞΝψОПШrОΝstКrtТЧРΝКЧвΝаОХНТЧРΝаШrФ,Ν
the temperature on the surface of the welding tools should be monitored.
2.5. Preheating of the sleeve welding unit EE
As soon as the connecting lead is connected to the mains, the welder will begin
to heat up. The red power-on indicator lamp (6) and green temperature indicator
lamp (7) light up. The machine requires about 10 minutes to heat up. Once the
required preset temperature is reached, the built-in thermostat cuts out the
power supply to the heating element. The red indicator lamp continues to glow.
The green tempe rature indicator lamp lights up intermittently, indicating the
repeated switching on and off of the power supply. After a further 10 minutes
waiting time, (DVS 2207, Part 1), welding operations can begin.
Preheating of the sleeve welding unit FM
As soon as the connecting lead is connected to the mains, the welding unit
begins to heat up. The green power-on indicator lamp (6) and the red temper-
ature indicator lamp (7) light up. The unit requires about 10 min. to heat up.
Once the required temperature is reached, the built-in thermostat cuts off the
power supply to the heating element. The red temperature control lamp turns
off. Whenever the red temperature control lamp is lit, the no welding should be
carried out.
βέθέΝ SОХОМtТnРΝtСОΝМШrrОМtΝаОХНТnРΝtОmЩОrКturОΝźź
The welder heating element is preadjusted to the average welding temperature
for PP pipes (260°C). Depending on the pipe material and gauge of the pipe
walls, it may be necessary to adjust this temperature. In this case, observe the
manufacturer's information on the pipes or mouldings without fail. In addition,
the temperature of the welding tools (spigot and socket) should be checked
with an electric surface thermo meter. If necessary, the temperature can be
adjusted by turning the temperature adjusting screw (8). In this case, it should
be remembered that the heating element must not be used until 10 minutes
after the preset temperature has been reached.
3. Operation
3.1. Description of process
In welding with the sleeve welder, the pipe and sleeve are welded together
overlapping. The end of the pipe and moulded sleeve are heated to welding
temperature by means of the welding tool (spigot and socket), then welded
tШРОtСОrέΝTСОΝОЧНΝШПΝtСОΝЩТЩОΝКЧНΝittТЧРΝКrОΝЦКtМСОНΝtШΝtСОΝаОХНТЧРΝsЩТРШtΝКЧНΝ
socket respectively in such a way that a build-up of pressure takes place in
the joint when the two components are mated (Fig. 4).
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