Marechal Electric MELTRIC CS1000 Instrucciones De Instalación

ENGLISH
OPERATING INSTRUCTIONS
CS1000
MELTRIC Corporation / 4765 W. Oakwood Park Drive Franklin, WI 53132
Tel. : 800 433 7642 / Fax : 414 433 2701 / e-mail : mail@meltric.com
A manufacturer of products using Marechal technology
meltric.com
A company of MARECHAL ELECTRIC GROUP
GENERAL
CS1000 single pole plugs and connectors are de-
signed with safety and durability in mind. A finger
guard on the receptacle provides IP2X protection
from live parts. A locking pin prevents unwanted dis-
connection. Each of the phases as well as the neutral
and ground are color coded and keyed to prevent
improper connection. Please follow the instructions
below to ensure the proper installation and use of the
product.
There are inherent dangers
WARNING
associated with electrical prod-
ucts. Failure to follow safety
DANGER
precautions can result in serious injury or death.
These instructions must be followed to ensure the
CAUTION
safe and proper installation, operation and mainte-
nance of the MELTRIC devices. Before installation,
NOTICE
disconnect all sources of power to the circuit to elimi-
nate the risk of electrical shock.
ADVERTENCIA
RATINGS
DANGER
CS1000 plugs and receptacles are UL listed in accor-
dance with UL 1691. CS1000 devices are for use in
CAUTION
Non-Load Break applications up to 400A at 600VAC,
600VDC (in North America) or 1000VAC, 1500VDC
AVISO
(in Europe – CE rated).
WARNING
The CS1000 devices are NOT designed or
DANGER
listed for current interruption.
Risk of Electric Shock. Do
CAUTION
WARNING
Not Disconnect Under Load.
NOTICE
DANGER
INSTALLATION
These products should be installed by qualified
ADVERTENCIA
CAUTION
personnel in accordance with all applicable local
and national electrical codes. DANGER
NOTICE
WARNING
Before starting, verify that the power is off, that the
CAUTION
product ratings are appropriate for the application,
ADVERTENCIA
DANGER
and that the conductors meet code requirements and
AVISO
DANGER
are within the capacities of the lugs noted in Table 1.
CAUTION
NOTICE: Connect only copper or copper-clad wire to
CAUTION
this device.
NOTICE
AVISO
NOTICE: For correct operation, the power cable
ADVERTENCIA
must not exert significant force on the product.
Table 1 CS1000 Crimping Lugs
Conductor Allowable
Size Current (A)
2
1/0 4
2/0
3/0
4/0
250
350
450 5
1. Lugs to be crimped with Greenlee EK6IDL11 Crimping Tool,
Dieless 120V CHRG.
2. Type W or Compact Cable.
3. Intended to be wired with conductors rated 90°C or higher.
4. The ground conductor for the CS1000 series devices shall be
limited to a maximum size of 1/0 AWG.
5. 444 Locomotive or Diesel Cable to 500MCM Compact Cable.
Wiring of the main conductor
INSCS1000 F
Strip the conductor by approximately 1-1/8" depending
on the lug used. Lugs to be crimped with Greenlee
EK6IDL11 Crimping Tool, Dieless 120V CHRG.
Tighten small (through 45-3A12D) Straight Threaded
Lugs (Type D) with a 21 mm wrench and large
(45-3A18D and up) with a 24 mm wrench. Tighten
Straight With Terminal Lug (Type C) screw and
washer with a 19 mm socket.
The tightening torque must not be transmitted
to the insulated casing. To avoid transmitting
torque to the device when securing the lugs, hold the
terminal in place with a 20 mm wrench.
WARNING
Torque both Type C and Type D style lugs to 30 ft-lb.
DANGER
Assembly of the handle
CAUTION
Screw handle onto the product and tighten the cable
gland with an appropriate tool. Block the rotation of
NOTICE
the handle with the supplied screw. Assemble as
shown below.
ADVERTENCIA
Screw to block rotation
DANGER
CAUTION
AVISO
Watertightness gasket
Assembly with adapter plate
Assemble the adaptor plate on the product and
tighten the M40 nut with an appropriate tool.
Align tabs and assemble as shown below.
Hole pattern for adapter plate
1.89"
1
Straight With Straight
Terminal Threaded
3
200 45-3A50C 45-3A50D
250
45-3A70C 45-3A70D
275
45-3A95C 45-3A95D
300
45-3A12C 45-3A12D
325
350 45-4A18C 45-4A18D
400 45-4A24C 45-4A24D
.19Ø mount
holes
2.25"
1.89"
NOTICE: In order to maintain IP66 /67 protection in
custom installations, watertight seals must be used
under the heads of the four mounting fasteners and
they must be retained by a lock washer and nut on
the inside of the box or panel. Alternatively, four blind
holes can be drilled and threaded to accommodate
#8-32 x 5/8" mounting screws. The hole depth must
be sufficient to achieve adequate gasket compres-
sion.
Assembly on an inclined sleeve
(with adapter plate)
Assemble the adapter plate on the inclined sleeve.
Do not forget the gasket between the adaptor plate
and the inclined sleeve, and between the inclined
sleeve and the panel. Assemble as shown below.
Inclined sleeve
M40 nut
Adapter plate
Watertightness gaskets
When mounting on a wall or panel, position the inlet or
receptacle so that the locking pin or latch is at the top.
Locking latch
Assembly on a panel board
Direct assembly
Assemble the product on the panel board and tighten
the M40 nut supplied, with an appropriate tool.The
watertightness is achieved by the color-coded ring.
M40 nut
Color coded ring and color-coded ring for the lid
In order to achieve watertightness, do not forget the
color-coded ring at the rear of the inlet or receptacle
and the panel.
5 Mechanical Keying Postions
(North America color codes shown.)
L1
Ground
L2
Positive
L3
Negative
Neutral
Color-coded ring
Locking pin
Color-coded ring