Installation Instructions; Winch Mounting; Electrical Connections - Warn Industries 9.5XP Manual De Instrucciones

INSTALLATION INSTRUCTIONS

Winch Mounting

• Choose a mounting location that is sufficiently
strong enough to withstand the loads you intend
to winch.
• Find the diagrams of your winch on the
following pages. Refer to them for
proper orientation. Only the mounting
orientation shown is possible for safe winching
operation. All others are improper and
inappropriate.
• Feet Forward Mounting:
When mounting winch with feet forward, removal
of sealant from the drain slot at LOWER position
is required. Sealant should then be placed into the
drain slot at the UPPER position.
Refer to Winch Mounting diagram.
• The wire rope must always spool onto the drum
as indicated by the drum rotation decal.
• The use of recommended bolt and lock washer
combinations torqued to recommended levels will
prevent vibration during operation.
Find the diagrams of your winch on the
following pages. Refer to them for
proper torque levels.
WA R N I N G
To avoid serious injury or death from
electrical fire:
• Never route electrical
cables:
-Across any sharp edges.
-Through or near moving
parts.
-Near parts that become
hot.
• Always insulate and protect
all exposed wiring and
electrical terminals.
• Always install terminal boots
as directed in installation
instructions.

Electrical Connections

• Make sure to use the insulating boots on the
exposed connections to prevent electrical
shorting. Route battery connection cables in areas
which will not cause them to chafe or cut through
the insulation causing a potential short circuit.
• Upon completion of installation, check winch for
proper operation.
Refer to the electrical circuit diagram
below and the diagrams for your winch
on the following pages.
ELECTRICAL CIRCUIT DIAGRAM
2
1
ARMATURE
FIELD
3
4
WHITE
2
RED
6
GREEN
4
BROWN
1
+ 12V
BLACK
3
SCHEMATIC DIAGRAM
Solenoid Pack Installation
• Mount the control pack according to the
instructions included in the WARN mounting
system kit. Use the bracket included in the kit.
• To mount the control pack directly to the winch,
order control pack bracket part number 26368.
• The control pack mounting fasteners may also be
moved to the unused holes in the control pack
base plate for additional mounting flexibility.
4
Mounting location:
(1) Smooth and flat, thickness = 1/4" (6.4 mm)
(2) 3/8" (9.525 mm) lockwasher X 4
(3) 3/8-16 X 1 1/4" long, grade 5 bolt X 4
torque 30-35 ft. lbs. (41-47Nm)
Mounting bolt pattern:
10.0" x 4.5", 254mm x 114.3mm
2
3
REMOTE
CONTROL
SWITCH
RED CABLE 72" (183 cm)
BATTERY
Autogoods "130"
WINCH MOUNTING
3/8 " (9.5 mm) 4 PLCS.
4 1/2 "
(114 mm)
10 " (254 mm)
1
Refer to Winch
Mounting Section
ELECTRICAL CONNECTIONS
F1
A
MOTOR GROUND WIRE
BLACK CABLE 72" (183 cm)
5
1
3
2
F2