Removing worn brushes – cont'd
NOTE: Pay attention to the position of the braided copper brush wire (8) (Fig. 8). When thenew carbon brush is
reinstalled, the braided brush wire MUST be placed in exactly the sameposition.
3. Use a small slot screwdriver to lift the end of the coil spring (4) upward and place it onthe edge of the copper
brush holder (5).
4. Use small needle nose pliers to pull the topspade connector (6) from the spade terminal.
5. Turn the two brush holder screws (7) counter clockwise about 4 turns using a #2
screwdriver. NOTE: Do NOT
completely remove the screws. Back the screws out only far enough to allow the carbon brush to be removed
from the brush holder.
6. Carefully grasp the braided copper brush wire (8) and lift the carbon brush (9) from the brush holder.
INSTALLING NEW MOTOR BRUSHES
7. Once the old carbon brush has been removed, use a SOFT DRY brush to carefully remove all grinding dust from the
brush holder and install the new carbon brush in the reverse order that was used to remove the worn carbon brush.
8. Reinstall the new carbon brush in reverse order of paragraphs 1 through 6.
NOTES:
a) Make sure the braided brush wire is routed EXACTLY the same as the original.
b) Make sure the end of the coil spring is placed on top of the carbon brush (Fig. 8).
9. Turn the tool over to remove and replace the second carbon motor brush using the same procedures noted above.
10. Once both carbon brushes have been replaced, reinstall the motor end cap and the motor end cap screws.
13
www.ELITETOOLS.co
Keep Working