ELECTRICAL CIRCUIT DIAGRAMS
12V
1
FIELD
3
2
6
4
1
+12 V
3
24V
WHITE
RED
GREEN
BROWN
+24V
BLACK
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ELECTRICAL CONNECTIONS
2
ARMATURE
4
WHITE
RED
GREEN
REMOTE CONTROL
SWITCH
BROWN
BLACK
ARMATURE
FIELD
2
6
4
REMOTE CONTROL
SWITCH
1
3
WARN INDUSTRIES
9
OPERATING INSTRUCTIONS
Remote Control Switch
WARNING
into the winch when not in use. Leaving
Always
the remote plugged in, may result in
take time to fully
a dangerous condition and/or battery
understand your
drain.
winch and the
winching operation
Vertical/Horizontal Remote:
by reviewing
The Basic Guide
to Winching
Techniques
included with your
winch.
WARNING
Never engage or
Clutch Operation
disengage clutch
if winch is under
train is coupled to the wire rope drum
load, winch rope is
and power can be transferred from
in tension or drum is
the winch motor. When the clutch is
moving.
disengaged it is in the freespool position
and the gear train and wire rope drum
WARNING
are uncoupled allowing the drum to
Never operate
rotate freely.
winch with less
than 5 wraps of
housing opposite the motor, controls
rope around the
the clutch position. To prevent damage,
drum. Rope could
always fully engage or fully disengage
come loose from
the clutch lever.
the drum, as the
rope attachment
to the drum is not
designed to hold
Disengaged:
a load.
NOTICE
Do Not power-out
rope more than 30
ft. without allowing
the winch to cool for
20 minutes before
powering rope
back in. Instead,
Engaged:
place the clutch in
freespool and pull
the rope off by hand.
38292D7
38292D7
Spooling Out
Do not leave the remote plugged
quickest and easiest way to spool out
wire rope. Before freespooling wire
rope out from the winch, power out
enough rope to remove any tension the
wire rope might be under. Disengage
the clutch. Then freespool by manually
spooling out enough wire rope for
the winching operation. See The Basic
Guide to Winching Techniques for more
information.
on the drum.
Spooling In Under Load
When the clutch is engaged, the gear
tightly on the drum. This prevents the
outer wire wraps from sinking into the
inner wraps, binding, and damaging
the wire rope.
by pulsing the control switch to take
up wire rope slack. Shock loads can
momentarily far exceed the winch and
The clutch lever, located on the winch
rope ratings.
Spooling In Under No Load
Spooling with an Assistant: Have the
assistant hold the hook strap putting
as much constant tension on the
wire rope as possible. While keeping
tension, the assistant should walk
toward the winch while you operate
the control switch spooling in the
wire rope. Release the switch when
the hook is a minimum of 6 ft. (2 m)
from the fairlead opening.
directed below.
Spooling Alone: Arrange the wire rope
to be spooled so it will not kink or
tangle when spooled. Be sure any
wire rope on the drum is tightly and
evenly layered. Spool enough wire
rope to complete the next full layer
on the drum.
Tighten and straighten the layer.
WARN INDUSTRIES
10
Freespooling is generally the
Always leave at least 5 wraps of rope
Never exceed winch's rated line pull.
Power-in the wire rope evenly and
Avoid shock loads when spooling,
Spool in the remainder for storage as