Instruction Manual
XPP-5422GM / XPP-5422GMA
THE XPP-5422GM / XPP-5422GMA IS APPROVED FOR USE
Bayco Products, Inc.
640 S. Sanden Blvd.
Wylie, TX 75098
Permissible Nightstick 5422 Flashlight/Floodlight
APPROVAL No. 20-A130001-0
TESTED FOR INTRINSIC SAFETY IN METHANE-AIR MIXTURES ONLY
WARNINGS: MSHA approved for use with three AA Duracell Type PC1500, Energizer
Type EN91, and Energizer Type L91 batteries only. Replace the batteries in fresh air only
and replace all batteries at the same time. Do not mix batteries from different
manufacturers or of different types. Energizer Lithium (Type L91) batteries are to be
replaced by a qualified technician only. The Model Nightstick 5422 must not be opened in
areas where permissibility is required.
ID 4003544
INTRINSICALLY SAFE
SECURITE INTRINSEQUE
CLASS I DIV 1 GRPS A-D T3
CLASS II & III DIV 1 GRPS E-G T135C
CLASS I ZONE 0 IIC T3
CLASS II ZONE 20 IIIC T135C
Bayco Products, Inc.
640 S. Sanden Blvd.
Wylie, TX 75098
ID 4003544
INTRINSICALLY SAFE
SECURITE INTRINSEQUE
CLASS I DIV 1 GRPS A-D T3
CLASS II & III DIV 1 GRPS E-G T135C
CLASS I ZONE 0 AEx ia IIC T3 Ga
2575
CLASS I ZONE 0 Ex ia IIC T3 Ga
I M 1 Ex ia op is I Ma
II 1 G Ex ia op is IIC T3 Ga
0359
Conforms to:
ANSI/UL STD 913, ANSI/UL 60079-0,
ANSI/UL 60079-11 ANSI/ISA 60079-26
Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • 1-800-233-2155 • 1-469-326-9400 • www.nightstick.com
XPP-5422GM
-20ºC ≤ Tamb ≤ +40ºC
1.5V/Cell AA Alkaline
XPP-5422GMA
Ex ia op is I Ma
Ex ia op is IIC T3 Ga
(-20ºC ≤ Tamb ≤ +40ºC)
NCC 15.0286 X
Ex ia op is I Ma
Ex ia op is IIC T3 Ga
Intertek ITS 13 ATEX 27837X
ITS21UKEX0264X
IECEx ITS 16.0067X
-20ºC ≤ Tamb ≤ +40ºC
1.5V/Cell AA Alkaline
Certified to:
CAN/CSA STD C22.2 No 157
CAN/CSA STD C22.2 No 60079-0
CAN/CSA STD C22.2 No 60079-11
CSA STD C22.2 No 25
INS-XPP-5422GM-GMA-DL-22
CAPACITANCE LIMITATION - INTRINSICALLY SAFE
The capacitance measured on the two magnets and the side clip exceeds 3pF for Group
IIC. The user shall determine the suitability of the equipment in the end application.
WARNINGS - INTRINSICALLY SAFE
y Warning: Use only the approved non-rechargeable batteries listed below.
y Warning: Do NOT attempt to use rechargeable AA batteries with this light.
y Warning: To prevent ignition of a hazardous atmosphere, do not open the lens bezel in
the hazardous environment. This task must ONLY be performed in an area known to be
non-hazardous.
y Warning: When exchanging batteries, use only Duracell PC1500, Energizer EN91 or
Energizer L91 batteries.
y Warning: To prevent ignition of a hazardous atmosphere, the AA batteries must only be
exchanged in an area known to be non-hazardous.
y Warning: To reduce the risk of explosion, do not mix new non-rechargeable batteries
with used non-rechargeable batteries, or mix non-rechargeable batteries from different
manufacturers.
y Warning: Substitution of components may impair intrinsic safety.
SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY
For personal safety, always confirm the rating of any known hazardous or potentially
hazardous location where the light is to be used.
BATTERY INSTALLATION
WARNING: In order to maintain the Intrinsically Safe Permissible rating, the only AA
batteries certified for use with this light are the Duracell PC1500, Energizer EN91 or
Energizer L91 batteries.
y Do not attempt to use any other brand or model of AA batteries with this light.
y Do not attempt to use any type of rechargeable AA batteries with this light.
Warning: To prevent ignition of a hazardous atmosphere, do not remove the lens bezel or
the reflector / battery carrier in the hazardous environment. This task must ONLY be done
in an area known to be non-hazardous.
y Loosen the locking screw located on the side of the lens cap. NOTE: Do NOT attempt to
completely remove the locking screw. Doing so is not necessary and may damage the threads.
The screw simply needs to be loosened enough to allow the lens bezel to unscrew.
y Unscrew the lens bezel from the housing in a counter-clockwise direction.
y Turn the light upside down and carefully shake the light in order to remove the reflector
/ battery carrier. Allow the reflector / battery carrier to slide into your hand. WARNING: Do
NOT touch the reflector surface with your finger. Doing so may damage the reflector surface.
y Using 3 – AA Duracell PC1500, Energizer EN91 or Energizer L91 batteries (make sure
that all 3 batteries are of the same model), install the batteries in the carrier paying close
attention to the markings on the battery carrier for proper battery terminal polarity alignment.
y Align the reflector / battery carrier so that the switches on the carrier are aligned with the
switches on the housing. Carefully insert the reflector / battery carrier back into the flashlight
housing until it is fully seated in the housing. WARNING: Be careful to not touch the reflector
surface with your finger. Doing so may damage the reflector surface.
y Replace the lens bezel by screwing it onto the housing in a clockwise direction.
y Tighten locking screw. CAUTION: Do NOT over-tighten. Doing so may damage the
threads and impact the light's Intrinsic Safety.
OPERATION
THE FLASHLIGHT HAS FOUR SEPARATE LIGHTING MODES:
Momentary Flashlight Mode
Lightly press the top body switch for momentary operation. Release the switch to turn
the light off.
Constant-on Flashlight Mode
Press the top body switch until it clicks and then release for constant-on mode. Press
and release the top body switch again to turn the light off.
Floodlight Mode
Press the bottom body switch until it clicks and then release for floodlight mode. Press
and release the bottom body switch again to turn the light off.
Dual-Light Mode
Dual-Light allows the user to turn on both the Flashlight and the Floodlight, at the
same time. Press the top body switch until it clicks and then release for constant-on mode
Flashlight Mode. Next press and release the bottom switch to activate the Floodlight. Both
the Flashlight and the Floodlight are now running. Press and release both the top and
bottom body switches to turn the lights off.
WARRANTY
LIMITED LIFETIME WARRANTY
Bayco Products, Inc. warrants this product to be free from defects in workmanship and
materials for the original purchaser's lifetime. The Limited Lifetime Warranty includes the
LEDs, housing and lenses. Rechargeable batteries, chargers, switches, electronics and
included accessories are warranted for a period of two years with proof of purchase. Normal
wear and failures which are caused by accidents, misuse, abuse, faulty installation and
lightning damage are excluded.
We will repair or replace this product should we determine it to be defective. This is the
only warranty, expressed or implied, including any warranty of merchantability or fitness for
a particular purpose.
For a complete copy of the warranty, go to www.nightstick.com/nightstick-product-
support/warranties. Retain your receipt for proof of purchase.
09-07-2022