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Step Five: Remote Socket Installation
TO PREVENT SERIOUS INJURY OR DEATH FROM
EXPLOSION:
•
Do not drill into gas tank.
•
Verify the area is clear behind the mounting
location before drilling.
10-24 hex nut &
lockwasher
Keyway must
point down
10-24 hex nut &
hex head capscrew
Figure 9. Remote socket installation.
• After determining the mounting location for the
remote socket, drill three holes and install. (see
figure 9)
• Once the remote socket is mounted, route the
two bullet terminal wires back to where the
contactor will be mounted. Splice the end of the
red 20ga wire to a key controlled electrical wire
of the ATV (use the provided wire splice). Using
a test light, locate a suitable wire from the ATV
key switch. The wire should only have power
Figure 10: Use a test light to
when the key is in the "ON" position.
locate a suitable wire.
NOTE: If installing both switches, both 20 gage
red wires MUST be spliced to a key controlled
wire of the ATV as described above.
| Warn Industries, Inc.
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WARNING!
1/4in. (6.4 mm) diameter, 2 places
7/8in. (44.5mm)
7/8in. (22.2mm) diameter
1-3/4in. (44.5mm)
Not to scale. Do not use as a template!
Blue
(6 ga.)
Black
(6 ga.)
Yellow
(6 ga.)
Figure 11. Wiring Installation diagram
Step Six: Wiring Installation
Place the supplied terminal boots on wires before
securing to the contactor. All wires must be
attached to the contactor before mounting the
contactor to the ATV.
• Attach the yellow and blue 96 in (2.4m) 6ga
wires to the motor terminals on the winch.
Yellow is marked #1 and blue is marked #2 on
the end of the motor cap. Route the wiring back
to the contactor and connect to the blue and
yellow contactor posts.
• If installing both the handle bar switch and the
remote socket, first, attach the terminals on the
green and black remote socket wires into the
contactor (green to green, black to black). Next,
attach the terminals on the handle bar switch
wires into the "Y" connectors on the remote socket
wire harness after removing the dust caps.
Red
(20 ga.)
Green
Black
Red
(Remote
(6 ga.)
optional for
2.5ci)
CAUTION!
WARN 3.0ci Winch Installation and Specification Guide |
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