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ENGLISH
The 60523 Lightweight Cooling Fans are designed to fit Klein
Tools Hard Hats (Cap-Style and Full Brim) and Safety Helmets
to primarily focus airflow in the neck area. The independent
dual-fan design provides a great combination of adjustment,
airflow, weight, and balance for all-day comfort. The fans attach
to the side accessory slots of the hard hat and flip up out of
the way when not in use. The Lightweight Cooling Fans are
powered by a separate rechargeable modular battery (Cat. No.
29025) that can also be used to charge and/or power other Klein
Tools devices, as well as charge some other portable electronic
devices. The modular battery can be swapped out with a spare
for extended runtime.
CONTENTS
• Left and right lightweight cooling fans
• Modular rechargeable Li-ion battery (3350mAh /
12.06Wh)
• USB-A to USB-C charging cable
• This Instruction Sheet
GENERAL SPECIFICATIONS
FANS
• Configuration: Axial fans (Left and Right)
• Dimensions (each): 5.2" × 3.9" × 0.9" (130.9 × 99.7 ×
22 mm)
• Weight (each): 2.36 oz. (67 g)
• Runtime (fully-charged battery, both fans, continuous use):
High: 8 hours
Low: 16 hours
• Drop Protection: 6.6' (2 m)
• Ingress Protection (IP) Rating: IPX4
MODULAR BATTERY
• Dimensions: 3.5" × 1.7" × 2.1" (88.9 × 43.2 × 53.3 mm)
• Weight (battery only): 4.06 oz. (115 g)
• Cell Type: 18650 Lithium-Ion
• Capacity: 3350mAh (12.06Wh)
• Input USB-C (each): 5V DC, 1.2A
• Input USB-C (total): 5V DC, 1.2A
• Output USB-C (each):
5V DC, 1.0A (1800 mAh) up to 2A Max
• Output USB-C (total):
5V DC, 1.0A (1800 mAh) up to 2A Max
• Total Output Power: 10 W Max.
• Full Charge: Approx. 4 hours, based on charger output
• Shelf Life: Charge every 3 months
• Charging Requirements: 5V DC, 2A recommended at 77°F (25°C)
• Operating Temperature: 14° to 122°F (-10° to 50°C)
• Charging Temperature: 41° to 104°F (5° to 40°C)
• Storage Temperature (up to 3 months):
14° to 104°F (-10° to 40°C)
• Relative Humidity: <60% non-condensing
• Drop Protection: 6.6' (2 m)
• Ingress Protection (IP) Rating: IP54
• Standards: UN38.3, DOE/CEC, NRCAN
Conforms To
UL STD. 2054, 1642, 62368-1,
UL STD. 507, UL SUBJECT 2056
Certified To
CSA STD. C22.2 NO. 62368-1,
5017951
CSA STD. C22.2 NO. 60335-1, 60335-2-80
Specifications subject to change.
WARNINGS
• Read, understand, and follow these instructions to ensure
safe operation. Failure to observe these warnings can result
in risk of fire and burns, electric shock, serious injury and/
or property damage. Always check with your site safety
supervisor before use of this product. Local regulations may
not permit use. Keep this user manual and comply with the
instructions provided for this product.
• This product is ONLY intended for use with Klein Tools hard
hats and safety helmets with accessory slots and accessory
mounts designed to secure the fans and battery provided.
• Before each use, inspect components for damage. Secure and
keep any loose hair away from the fans.
• DO NOT use a damaged or modified battery. Damaged or
modified batteries may exhibit unpredictable behavior resulting
in fire, explosion or risk of injury.
• Risk of fire and burns. Do not open, crush, heat above 140°F
(60°C), or incinerate. Follow all manufacturer's instructions.
Prolonged exposure to direct sunlight can result in elevated
temperatures.
• DO NOT use any other cables or batteries not designed for use
with this device. Refer to the user manual for proper charging
instructions. Replace ONLY with Klein Tools replacement parts.
• DO NOT immerse in water or other liquids
• Properly seal the USB port cover to achieve specified water
& foreign object ingress protection. Keep seal free of dirt, oil,
sand, or other material that interferes with proper sealing.
Failure to do so can result in risk of fire or electric shock.
• DO NOT open the USB port cover if wet or in a wet
environment. Thoroughly dry the unit and the seal around
water-resistant cover completely before opening water resistant
cover
• DO NOT subject to vibration, impacts, or drops greater than
6.6' (2m). The housing may not show signs of damage, but
internal components may have been compromised. It is
advisable to replace the unit if any such severe events occur.
• Keep away from high voltage devices.
• DO NOT attempt to repair the battery, fans, or charging cable.
There are no user-serviceable parts.
COMPLIANCE
FCC & IC COMPLIANCE
This equipment has been tested and found to comply with the limits
for a Class B digital device, pursuant to part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against
harmful interference in a residential installation. This equipment
generates, uses and can radiate radio frequency energy and, if
not installed and used in accordance with the instructions, may
cause harmful interference to radio communications. However,
there is no guarantee that interference will not occur in a particular
installation. If this equipment does cause harmful interference to
radio or television reception, which can be determined by turning
the equipment off and on, the user is encouraged totry to correct the
interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• the equipment into an outlet on a circuit different from that to
which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.
NOTE: The grantee is not responsible for any changes or
modifications not expressly approved by the party responsible for
compliance. Such modifications could void the user's authority to
operate the equipment.
Canada ICES-003 (B) / NMB-003 (B)
SYMBOLS ON PRODUCT
Warning or Caution
Risk of Electrical Shock
Read Instructions
Recyclable
Independently tested by Intertek
and meets applicable standards.
Energy Efficiency Verified
FEATURE DETAILS (FIG.A)
MODULAR BATTERY
1
Battery Status Button
2
Battery Release Tab
3
Battery Status LED Indicator
4
USB-C Input/Output Ports (×2)
5
Accessory Mount For Headlamp
6
USB-A to USB-C charging cable
COOLING FANS
7
Power / Mode Button(s)
8
Hinge(s)
9
Integrated USB-C Power Cable(s) with O-ring(s)
10
Adjustable Vents
11
Fixed Cable Management Clip(s)
12
Adjustable Cable Management Clip(s)
13
Attachment Bracket(s)
Full-Brim Hard Hat Attachment Bracket Adapters
14
(×2)
OPERATING INSTRUCTIONS
CHARGING THE MODULAR BATTERY
The Modular battery should be charged fully prior to use.
A full charge takes approx. 4 hours, depending on the
charger's output.
Avoid leaving the battery connected to the charger for
prolonged periods when it is not being charged. Always
disconnect the battery from the charger upon complete charge.
Observe the input and output ports for receiving and
providing power on the battery to ensure correct use. Refer
to both the battery and charging source manual for proper
charging instructions and requirements prior to charging.
CAUTION: The battery is equipped with USB-C ports
4
. To avoid damaging the ports, DO NOT attempt to
insert other connector types.
• Disconnect the cooling fans or any other device(s) from
the battery ports before charging.
• Connect the included USB-A to USB-C cable
either USB-C port
4
then connect the other end to the
charging source's USB-A port.
• The Battery Status Indicator LEDs
3
will indicate the
charging status (see TABLE 1.)
• Press the Battery Status Button
1
to check battery level
(see TABLE 2). Battery Status Indicator LEDs
on, and will automatically turn off after 5 seconds if the
Battery Status Button is not pressed again, or if no device
is connected for charging.
OPERATING INSTRUCTIONS
LEGEND
Not Illuminated
Solid Green
TABLE 1 - CHARGING STATUS TABLE 2 - CHARGE REMAINING
LED % Charged
LED Remaining Charge
0% to 10%
charged
11% to 25%
charged
26% to 50%
charged
51% to 75%
charged
76% to 99%
charged
100%
charged
Inspect and familiarize yourself with the components
that need to be assembled onto the hard hat or safety
helmet, then follow the instructions below to install
and use the fans. DO NOT try to rework or substitute
missing or damaged components.
INSTALLATION
NOTE: It is highly recommended that a chinstrap be
used, even for hard hat models that do not include one,
especially on jobs at-height or requiring constant head
motion. The optional Klein Tools Chinstrap (Catalog no.
KHHSTRP) is available for Klein Tools hard hats that do
not include one with purchase. The chinstrap is included
with Klein Tools Safety Helmet models.
1. Install left or right fan first by inserting the Attachment
13
Bracket
into the hard hat's universal accessory slot
from the bottom until the two retention tabs clear the
slot and click into place (FIG. C). Repeat the process
for the other fan. NOTE: If installing fans onto a
Full-Brim hard hat, you may first insert the Full-Brim
Hard Hat Attachment Bracket Adapters
universal accessory slots on the hard hat, then
insert the fans into the corresponding slots on the
Attachment Bracket Adapters.
2. Attach the battery to accessory mount on the back or
front of the hard hat, as per your preference (FIG. D).
3. Attach the Integrated USB-C Power Cable
fan to the corresponding USB-C Input/Output Port
on the battery (FIG. E).
4. To prevent the cables from snagging, dress the
Integrated USB-C Power Cables
Cable Management Clips
11
, then attach the Adjustable
Cable Management Clips
12
to the brim of the hard hat
(FIG. F).
The fans are now ready to be used.
OPERATION
The power / Mode Button
7
on each fan cycles through
Low Mode, High Mode, and off:
1. Power on the fans by single-pressing the Power /
Mode Button
7
on each fan. The fans default to Low
Mode upon powering on. Single-press the Power /
Mode Button
7
on each fan to switch to High Mode.
2. Adjust the direction of the airflow by rotating the
Adjustable Vents
10
on each fan (FIG. G).
3. Power off the fans by single-pressing the Power/Mode
button(s)
7
from High Mode, or double-pressing the
Power/Mode button(s)
7
from Low Mode.
NOTE: It could take 10-15 seconds (or more) to feel
effects of proper air circulation, especially in a very
hot environment.
NOISE LEVELS
The fans emit noise below 85db while in use. Klein Tools
recommends wearing earplugs if you experience discomfort.
BATTERY INTERNAL TEMPERATURE PROTECTION INDICATION
The bottom LED of the Battery Status LED Indicator
will rapidly blink red, and battery will shut down and stop
charging or discharging if temperature conditions in Table
1 below are detected. The battery will resume normal
operation after the internal battery temperatures return to
normal operating ranges shown in Table 2 below.
TABLE 1
CHARGING DISCHARGING
PROTECTION
High Temperature Shut-Down:
114°F (46°C)
6
to
Low Temperature Shut-Down:
33°F (1°C)
TABLE 2
CHARGING DISCHARGING
RECOVERY
After a high-temperature or
3
will turn
low-temperature shut-down,
41°F to 104°F
the battery's internal
temperature must return
(5°C to 40°C)
to within these ranges to
resume normal operation:
MOUNTING ADDITIONAL ACCESSORIES (FIG. I)
Accessories can be mounted to the battery via Klein
Tools' patented accessory mount. A headlamp or safety
lamp can be attached to the accessory mount of the
Solid Red
Blinking
battery. For more information, see the REPLACEMENT
PARTS AND ACCESSORIES section .
FREQUENTLY ASKED QUESTIONS (FAQs)
76% to 100% charge
• IN WHAT WAYS CAN THE MODULAR BATTERY BE
remaining
USED?
With two USB output-capable ports, the modular
51% to 75% charge
battery can simultaneously power or charge two
remaining
Klein Tools devices, such as safety lamps (FIG. I) and
headlamps (FIG. J), as well as charge some other
portable devices.
26% to 50% charge
NOTE: Some devices may not operate while being
remaining
charged. Some non-Klein Tools devices may not be
compatible with the modular battery and therefore
11% to 25% charge
may not charge. Check device specifications to
remaining
determine compatibility.
1% to 10%
charge remaining
LIGHTWEIGHT FANS: Prior to cleaning, be sure fans are
disconnected from the battery. Use clean, dry, soft lint-free
cloth to wipe down. If any debris is stuck in the fan blades or
0%
vents, gently free any objects using a blunt wooden pick. DO
charge remaining
NOT use harsh cleaning chemicals, sharp metal picks, abrasive
brushes, and/or pressurized air to dislodge stuck debris from
the fan blades. The debris may become dislodged inside the
fans and permanently damage the fans and their electronics.
Wipe down the cables with soft, clean, dry cloth. Inspect for
tears, cuts, cracks, corrosion, bent connectors, discoloration
and other such damage. DO NOT attempt to repair.
BATTERY: Prior to cleaning, be sure battery is disconnected
from the fans, any power source, or other devices. Use clean,
dry, soft-lint-free cloth to wipe down. DO NOT use abrasive
cleaners or solvents. DO NOT use sharp metal objects to clean
USB ports. Reinstall all port covers on unused ports.
Recharge as needed. There are no pre-designated intervals at
which to recharge as long as you are using regularly. Avoid
discharging completely on a regular basis, as this can impact
overall life. Regularly inspect ports and charging cable for any
debris, dirt, damage, and corrosion. DO NOT attempt to repair.
Replace battery or cables as needed.
14
into the
DAILY STORAGE:
Fold the fans upwards while attached to hard hat or safety
helmet, so that the fans rest flat or out of the way. Place on
a flat and clean surface, to reduce potential for damage to
the fans (FIG. H).
9
on each
4
LONG-TERM STORAGE:
Be sure battery and lightweight fans are disconnected from
one another and any other power sources or devices. Store
9
through the Fixed
components in a cool, dry place away from direct sunlight
when not in use. If storing for prolonged periods, the battery
should be periodically charged in order to maintain battery
life, once every 3 months is recommended.
NOTE: It is highly recommended to remove the fans and
battery from the hard hat or safety helmet prior to placing
in storage.
DO NOT leave inside a vehicle or other confined spaces
in temperature extremes, or in corrosive or unsanitary
environments that can lead to decrease in service life,
overheating, or fire. After taking out of storage,visually
inspect fan, battery and all accessories for any damage.
Replace any damaged parts as needed. It is recommended
to clean each component prior to use (See CLEANING
section above).
Allow all components to return to ambient conditions before
recharging battery and/or operating.
REPLACEMENT PARTS AND ACCESSORIES
• 29025 – Replacement Modular Battery
• 56048 – Rechargeable Headlamp, 400 Lumens, Auto-Off
Sensor
3
• 56049 – Rechargeable Light Array Headlamp, 260
Lumens
• 56060 – Headlamp Bracket with Fabric Strap
• 56062 – Rechargeable Headlamp/Worklight, 300 Lumens
• 56063 – Safety Lamp
• 56414 – Rechargeable 2-Color LED Headlamp
TEMPERATURE
• 60156 – Intrinsically Safe LED Headlamp
(IN USE)
DISPOSAL / RECYCLE
Above
Above
136°F (58°C)
Do not place equipment and its accessories in
Below
Below
-2°F (-19°C)
the trash. Items must be properly disposed of
in accordance with local regulations. See
TEMPERATURE
www.epa.gov/recycle for additional
information.
(IN USE)
14°F to 122°F
(-10°C to 50°C)
CLEANING
STORAGE
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