Unpacking And Installation - Bosch ACS 863-OE Guia De Inicio Rapido

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Unpacking and installation

1.1 Unpacking the accessories kit
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Fig. 1: Unpacking the accessories kit
1 Accessories kit
2 Accessories kit
Remove the cardboard containing the accessory kit from
the station packing and remove the various packagings.
1.2 Service hoses connection
Connect the service hoses included in the supply with
the high pressure and low pressure (HP and LP) quick
connections.
Fig. 2: Service hoses connection (HP and LP)
1 Connection for service hose (high pressure)
2 Connection for service hose (low pressure)
1. Lubricate the o-rings of the service hoses (HP and LP)
with an oil film.
2. Screw the high pressure service hose (red) to the
HP connection on the station.
3. Screw the low pressure service hose (blue) to the
LP connection on the station.
4. Tighten both service hoses with a tightening torque
of 7.9 Nm.
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If not used, service hoses can be wound on the back
of the station.
Robert Bosch GmbH
Unpacking and installation | ACS 863-OE | 7
1.3 Install of oil and UV dye bottles
!
Only use UV contrast liquids and oils that are approved
by the vehicle manufacturer. This prevents chemical
incompatibility with the station internal components.
In the event of problems and failures due to non-
approved liquids, the warranty will be void.
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The following procedure is necessary to minimize
the amount of air in the bottles.
1. Unscrew the "PAG", "POE", "UV Dye" bottle covers
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and remove them with the 3 pistons.
2. Fill the 3 bottles with compressor oil for PAG and
POE or UV dye at maximum to the "MAX FILL" line.
3. Lubricate with an oil film the o-rings of the 3 pistons
to reduce friction on the bottles.
Fig. 3: Bottles filling
4. Insert the 3 pistons into the appropriate bottles
as shown in the figure holding the covers and the
pistons inclined until the pistons reach the level of
the liquid.
5. Turn the 3 covers in the vertical position and slowly
push them down into the bottles and screw them in.
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4
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3
Fig. 4: Position of bottles
1 UV dye bottle
2 New oil bottle (POE)
3 New oil bottle (PAG)
4 Exhausted oil bottle
6. Place the bottles in the appropriate front area of the
station in the order shown in the figure. To secure
them, make sure that each of them is aligned with
the respective bracket/fitting and have a slight
pressure in the straight direction to the station.
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SP00D00619 2018-06-01