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limited to, grinding dust, metal chips, steel wool, aluminum foil or any buildup of metallic particles
should be kept away from the charger cavities. Always unplug the charger from the power supply
when there is no battery pack in the cavity. Unplug the charger before attempting to clean.
WARNING:
• DO NOT attempt to charge the battery pack with any chargers other than the ones
in this manual. The charger and battery pack are specifi cally designed to work together.
• These chargers are not intended for any uses other than charging D
rechargeable batteries. Any other uses may result in risk of fi re, electric shock or
electrocution.
• Do not expose the charger to rain or snow.
• Pull by the plug rather than the cord when disconnecting the charger. This will reduce
the risk of damage to the electric plug and cord.
• Make sure that the cord is located so that it will not be stepped on, tripped over or
otherwise subjected to damage or stress.
• Do not use an extension cord unless it is absolutely necessary. Use of improper
extension cord could result in risk of fi re, electric shock or electrocution.
• When operating a charger outdoors, always provide a dry location and use an
extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces
the risk of electric shock.
• An extension cord must have adequate wire size (AWG or American Wire Gauge) for
safety. The smaller the gauge number of the wire, the greater the capacity of the cable, that is,
16 gauge has more capacity than 18 gauge. An undersized cord will cause a drop in line voltage
resulting in loss of power and overheating. When using more than one extension to make up
the total length, be sure each individual extension contains at least the minimum wire size. The
following table shows the correct size to use depending on cord length and nameplate ampere
rating. If in doubt, use the next heavier gauge. The lower the gauge number, the heavier the
cord.
Minimum Gauge for Cord Sets
Volts
Ampere Rating
120V
240V
More
Not More
Than
Than
0
6
6
10
10
12
12
16
• Do not place any object on top of the charger or place the charger on a soft surface
that might block the ventilation slots and result in excessive internal heat. Place the
charger in a position away from any heat source. The charger is ventilated through slots in the
top and the bottom of the housing.
• Do not operate the charger with a damaged cord or plug.
• Do not operate the charger if it has received a sharp blow, been dropped or otherwise
damaged in any way. Take it to an authorized service center.
• Do not disassemble the charger; take it to an authorized service center when service
or repair is required. Incorrect reassembly may result in a risk of electric shock, electrocution
or fi re.
• Disconnect the charger from the outlet before attempting any cleaning. This will
reduce the risk of electric shock. Removing the battery pack will not reduce this risk.
• NEVER attempt to connect 2 chargers together.
• The charger is designed to operate on standard 120V household electrical power. Do
not attempt to use it on any other voltage. This does not apply to the vehicular charger.
Chargers
Your tool uses a D
WALT charger. Be sure to read all safety instructions before using your charger.
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Consult the chart at the end of this manual for compatibility of chargers and battery packs.
Charging Procedure (Fig. 2)
1. Plug the charger into an appropriate outlet before inserting the battery pack.
2. Insert the battery pack (B) into the charger, as shown in Figure 2, making sure the pack is fully
seated in charger. The red (charging) light will blink continuously, indicating that the charging
process has started.
3. The completion of charge will be indicated by the red light remaining ON continuously. The
pack is fully charged and may be used at this time or left in the charger.
Charge Indicators
This charger is designed to detect certain problems that can arise. Problems are indicated by
the red light fl ashing at a fast rate. If this occurs, re-insert the battery pack into the charger. If the
problem persists, try a different battery pack to determine if the charger is working properly. If
the new pack charges correctly, then the original pack is defective and should be returned to a
service center or other collection site for recycling. If the new battery pack elicits the same trouble
indication as the original, have the charger and the battery pack tested at an authorized service
center.
HOT/COLD DELAY
This charger has a hot/cold delay feature: when the charger detects a battery that is hot, it
automatically starts a delay, suspending charging until the battery has cooled. After the battery
has cooled, the charger automatically switches to the pack charging mode. This feature ensures
maximum battery life. The red light fl ashes long, then short while in the hot/cold delay mode.
LEAVING THE BATTERY PACK IN THE CHARGER
The charger and battery pack can be left connected with the charge indicator showing Pack
Charged.
WEAK BATTERY PACKS: Weak batteries will continue to function but should not be expected
to perform as much work.
FAULTY BATTERY PACKS: This charger will not charge a faulty battery pack. The charger will
indicate faulty battery pack by refusing to light or by displaying problem pack or charger.
NOTE: This could also mean a problem with a charger.
Important Charging Notes
1. Longest life and best performance can be obtained if the battery pack is charged when the
air temperature is between 65 °F and 75 °F (18° – 24 °C). DO NOT charge the battery pack
in an air temperature below +40 °F (+4.5 °C), or above +105 °F (+40.5 °C). This is important
and will prevent serious damage to the battery pack.
2. The charger and battery pack may become warm to the touch while charging. This is a
normal condition, and does not indicate a problem. To facilitate the cooling of the battery
pack after use, avoid placing the charger or battery pack in a warm environment such as in a
metal shed or an uninsulated trailer.
3. If the battery pack does not charge properly:
a. Check operation of receptacle by plugging in a lamp or other appliance;
b. Check to see if receptacle is connected to a light switch which turns power off when you
turn out the lights;
c. Move the charger and battery pack to a location where the surrounding air temperature is
approximately 65 °F – 75 °F (18° – 24 °C);
d. If charging problems persist, take the tool, battery pack and charger to your local service
center.
4. The battery pack should be recharged when it fails to produce suffi cient power on jobs which
were easily done previously. DO NOT CONTINUE to use under these conditions. Follow the
charging procedure. You may also charge a partially used pack whenever you desire with no
adverse effect on the battery pack.
5. Foreign materials of a conductive nature such as, but not limited to, grinding dust, metal
chips, steel wool, aluminum foil, or any buildup of metallic particles should be kept away from
charger cavities. Always unplug the charger from the power supply when there is no battery
pack in the cavity. Unplug the charger before attempting to clean.
6. Do not freeze or immerse the charger in water or any other liquid.
WARNING: Shock hazard. Don't allow any liquid to get inside charger. Electric shock may
result.
CAUTION: Never attempt to open the battery pack for any reason. If the plastic housing of the
battery pack breaks or cracks, return to a service center for recycling.
Storage Recommendations
1. The best storage place is one that is cool and dry, away from direct sunlight and excess heat
or cold.
2. For long storage, it is recommended to store a fully charged battery pack in a cool dry place
out of the charger for optimal results.
NOTE: Battery packs should not be stored completely depleted of charge. The battery pack will
need to be recharged before use.
SAVE THESE INSTRUCTIONS FOR FUTURE USE
COMPONENTS (Fig. 1)
WARNING: Never modify the light or any part of it. Damage or personal injury could result.
A. Switch
B. Battery pack
C. Battery release button
OPERATION
WARNING: To reduce the risk of serious personal injury, turn worklight off and
disconnect battery pack before making any adjustments or removing/installing
attachments or accessories.
Total Length of Cord in Feet (meters)
25 (7.6)
50 (15.2)
100 (30.5)
50 (15.2)
100 (30.5)
200 (61.0)
AWG
18
16
16
18
16
14
16
16
14
14
12
Not Recommended
FIG. 1
WALT
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FIG. 2
150 (45.7)
300 (91.4)
14
12
12
Installing and Removing the Battery Pack (Fig. 3)
WARNING: To reduce the risk of injury, never depress the battery release button without
removing the battery pack. Depressing the battery release button without removing the battery
pack can result in the battery pack falling out unexpectedly.
NOTE: For best results, make sure your battery pack is fully charged. The light will shut off
without warning when the battery is fully discharged.
To install the battery pack (B) into the worklight handle, align the battery pack with the recess
inside the worklight's handle and slide it into the handle until the battery pack is fi rmly seated in
the worklight and ensure that it does not disengage.
To remove the battery pack from the worklight, press the release button (C) and fi rmly pull the
battery pack out of the worklight handle. Insert it into the charger as described in the charger
section of this manual.
Consult the chart at the end of this manual for compatibility of chargers and battery packs.
Switch (Fig. 1)
To turn the worklight on, press the switch (A). To turn it off, press the switch again.
Battery Indicator
As the battery nears a fully discharged state, the worklight will blink twice and then the brightness
of the light will drop below the normal level. This cycle will repeat for a period of up to 15 minutes
until the battery is fully discharged.
MAINTENANCE
WARNING: To reduce the risk of serious personal injury, turn worklight off and
disconnect battery pack before making any adjustments or removing/installing
attachments or accessories.
• Do not attempt to repair the worklight. To assure product safety and reliability, repairs,
maintenance, and adjustments should be performed by authorized D
centers.
Cleaning
WARNING: Never use solvents or other harsh chemicals for cleaning the non-metallic parts
of the tool. These chemicals may weaken the plastic materials used in these parts. Use a cloth
dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse
any part of the tool into a liquid.
CHARGER CLEANING INSTRUCTIONS
WARNING: Shock hazard. Disconnect the charger from the AC outlet before cleaning. Dirt
and grease may be removed from the exterior of the charger using a cloth or soft non-metallic
brush. Do not use water or any cleaning solutions.
Accessories
WARNING: Since accessories, other than those offered by D
with this product, use of such accessories with this tool could be hazardous. To reduce the risk
of injury, only D
WALT recommended accessories should be used with this product.
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Recommended accessories for use with your tool are available at extra cost from your local dealer
or authorized service center. If you need assistance in locating any accessory, please contact
D
WALT Industrial Tool Co., 701 East Joppa Road, Baltimore, MD 21286, call 1-800-4-D
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(1-800-433-9258) or visit our website: www.dewalt.com.
Repairs
The charger and battery pack are not serviceable.
To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment (including
brush inspection and replacement) should be performed by a D
a D
WALT authorized service center or other qualifi ed service personnel. Always use identical
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replacement parts.
Register Online
Thank you for your purchase. Register your product now for:
• WARRANTY SERVICE: Registering your product will help you obtain more effi cient warranty
service in case there is a problem with your product.
• CONFIRMATION OF OWNERSHIP: In case of an insurance loss, such as fi re, fl ood or
theft, your registration of ownership will serve as your proof of purchase.
• FOR YOUR SAFETY: Registering your product will allow us to contact you in the unlikely
event a safety notifi cation is required under the Federal Consumer Safety Act.
Register online at www.dewalt.com/register.
Three Year Limited Warranty
D
WALT will repair, without charge, any defects due to faulty materials or workmanship for
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three years from the date of purchase. This warranty does not cover part failure due to normal
wear or tool abuse. For further detail of warranty coverage and warranty repair information, visit
www.dewalt.com or call 1-800-4-D
accessories or damage caused where repairs have been made or attempted by others. This
warranty gives you specifi c legal rights and you may have other rights which vary in certain states
or provinces.
In addition to the warranty, D
D
WALT will maintain the tool and replace worn parts caused by normal use, for free, any time
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during the fi rst year after purchase.
2 YEARS FREE SERVICE ON D
DC9071, DC9091, DC9096, DC9280, DC9360, DC9180, DCB080, DCB120, DCB201 and
3 YEARS FREE SERVICE ON D
Product warranty voided if the battery pack is tampered with in any way. D
responsible for any injury caused by tampering and may prosecute warranty fraud to the fullest
extent permitted by law.
If you are not completely satisfi ed with the performance of your D
Nailer for any reason, you can return it within 90 days from the date of purchase with a receipt for
a full refund – no questions asked.
LATIN AMERICA: This warranty does not apply to products sold in Latin America. For products
sold in Latin America, see country specifi c warranty information contained in the packaging, call
the local company or see website for warranty information.
C
B
WALT (1-800-433-9258). This warranty does not apply to
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WALT tools are covered by our:
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1 YEAR FREE SERVICE
WALT BATTERY PACKS
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DCB203
WALT BATTERY PACKS
E
DCB200, DCB204
D
WALT BATTERY PACKS
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90 DAY MONEY BACK GUARANTEE
A
B
FIG. 3
B
WALT service
E
WALT, have not been tested
E
WALT
E
WALT factory service center,
E
WALT is not
E
WALT Power Tool, Laser, or
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