General Safety; Preliminary Checks - BFT SP4000 Instrucciones De Uso

ENGLISH
Thank you for buying this product, our company is sure that you will be more
than satisfied with the product's performance. The product is supplied with
a "Warnings" leaflet and an "Instruction booklet". These should both be
read carefully as they provide important information about safety, installa-
tion, operation and maintenance. This product complies with the recognised
technical standards and safety regulations. We declare that this product
is in conformity with the following European Directives: 89/336/EEC and
73/23/EEC, 98/37/EEC (and subsequent amendments).

1) GENERAL SAFETY

WARNING! An incorrect installation or improper use of the product can
cause damage to persons, animals or things.
• The "Warnings" leaflet and all "Instruction booklets" supplied with this
product should be read carefully as they provide important information
about safety, installation, operation and maintenance.
• Scrap packing materials (plastic, cardboard, polystyrene etc) according
to the provisions set out by current standards. Keep nylon or polystyrene
bags out of children's reach.
•
Keep the instructions together with the technical brochure for future
reference.
•
This product was exclusively designed and manufactured for the use
specified in the present documentation. Uses not specified in this docu-
mentation could damage the product and be dangerous.
•
The Company declines all responsibility for any consequences result-
ing from improper use of the product, or use which is different from that
expected and specified in the present documentation.
• Do not install the product in explosive atmosphere.
• The construction elements must comply with the Current Standards.
The Company declines all responsibility for any consequences result-
ing from failure to observe good technical practice when constructing
closing structures (door, gates etc.), as well as from any deformation
which might occur during use.
• The installation must comply with the provisions set out by the Current
Standards and always respect good technical practice.
• Disconnect the electrical power supply before carrying out any
operations on the installation. Also disconnect any buffer batteries,
if fitted.
• Fit an omnipolar circuit breaker or thermal magnetic circuit breaker on
the mains power supply, having a contact opening distance equal to or
greater than 3 mm.
• Check that a differential switch with a 0.03A threshold is fitted just before
the power supply mains.
•
Check that earthing is carried out correctly: connect all metal parts for
closure (doors, gates etc.) and all system components provided with an
earth terminal.
•
Fit all the safety devices (photocells, electric edges etc.) which are needed
to protect the area from any danger caused by squashing, conveying
and shearing.
• Place at least one light signal device (blinker), and fix a Warning sign
to the structure where it can be easily seen.
• The Company declines all responsibility with respect to the automation safety
and correct operation when other manufacturers' components are used.
• Only use original parts for any maintenance or repair operation.
• Do not modify the automation components, unless explicitly authorised
by the company.
• Instruct the product user about the control systems provided and the
manual opening operation in case of emergency.
• Do not allow persons or children to remain in the automation operation
area.
• Keep radio control or other control devices out of children's reach, in
order to avoid unintentional automation activation.
• The user must avoid any attempt to carry out work or repair on the
automation system, and always request the assistance of qualified
personnel.
• Anything which is not expressly provided for in the present instructions,
is not allowed.
• Installation must be carried out using the safety devices and controls
prescribed by the EN 12978 Standard.
2) GENERAL OUTLINE
The SP4000 - SP4000 FAST controller consists of a strong gearmotor. The
motor/reduction gear is an hydrodynamic coupling tipe that allows the gate
leaf to start and stop smoothly, in order to avoid high structural stress. The
self-braking motor allows the leaf to stop rapidly avoiding uncontrollable
inertial sliding movements.
The gearmotor is joined to the gate by means of a rack. The control panel is
incorporated and comprises: protection fuses, three-phase overload cutout
and control unit.
14 -
SP4000 - SP4000 FAST - Ver. 05
INSTALLATION MANUAL
The function logic allows various configurations to be set in order to bet-
ter adapt the automation to the customer's needs (e.g.: automatic closing,
photocells activated on closing, etc.). To change any settings, contact a
qualified technician (installer).
The irreversible type gearmotor keeps the leaf locked on closing. This way
it does not need an electric lock.
A manual release system allows the leaf to be opened manually in case of
power supply disconnection or inefficiency.
The installation must be provided with all the devices needed to guarantee
safety of persons, animals and things, according to the provisions set out
by the current standards.
The gearmotor (fig.1) comprises :
MF) Motor with electric brake
G) Hydrodynamic motor/reduction gear coupling
R) Reduction gear in oil bath with worm screw/wheel
MS) Opening door safety microswitch
S) Electromechanical end-of-stroke unit
P) Pinion
Q) Control panel
SB) Emergency release
C)
Box with lockable door.
3) TECHNICAL SPECIFICATIONS
3.1) SP4000 - SP4000 FAST
Power supply ...... : three-phase+N 400V three-phase 230V ±10% 50Hz (*)
Motor revolutions ................................................... ....: 1400min
.........................................................................2800 min
Absorbed power ............................................................................. : 1500W
Max absorbed power ....................................... : 2.6A (400V); 4.84A (230V)
Protection ............................................. : overload cutout wired in the panel
Insulation class ........................................................................................ : F
Reduction ratio ....................................................................................: 1/46
Output revolutions .......................................................... : 30min
.............................................................................
Pinion pitch .................................................................: m=6mm z=18 teeth
Max leaf weight ............................................ : 40000N (~4000kg)
.......................................................... :
Leaf speed ................................................................ : 10.1m/min
...................................................................... :
Impact reaction .....................................................: stop (with electric edge)
Reduction gear lubrication ...................................................................... : oil
Manual manoeuvre ............................... : multi-disk mechanical key release
No. manoeuvres in 24 hours .........................................: continuous service
Control unit ......................................................... : SIRIO TEL with interface
Environmental conditions .......................................... : from -15°C to +50°C
Degree of protection ...........................: IP X4(Electrical components:IP 54)
Dimensions ..................................................................................: See fig. 2
Controller weight ...................................................................: 850N (~86kg)
(*) 230V three-phase power supply available
3.2) SIRIO TEL
Power supply (*):....................400 vac three-phase + /230 vac three-phase
Mains - low voltage insulation:........................................ > 2MOhm 500Vdc
Mains - low voltage dielectric strength: .......................................3750Vac 1'
Power supply to accessories: .................................................... 24Vac/0,5A
Gate-open warning light:.................................................................... 24/3W
Blinker: .........................................................................................230V/40W

4) PRELIMINARY CHECkS

Check that the gate structure is conform to whatever is prescribed by the
current standards, and in particular that:
• the gate sliding track is linear and horizontal, and the wheels are suitable
for supporting the gate weight;
• the gate manual operation can be carried out smoothly along its entire
run, and there is no excessive side slipping;
• a correct play is provided between the upper guide and the gate to ensure
regular noiseless movement;
• the gate stops on opening and closing are or can be positioned;
• the established position for gearmotor fixing allows the emergency
manoeuvre to be carried out smoothly and safely.
In the case where the elements checked do not meet the above requirements,
proceed to carrying out the necessary corrective actions or replacements.
WARNING: Remember that control devices are intended to facilitate gate
use, but can not solve problems due to any defects or deficiency resulting
from failure to carry out gate maintenance.
Take the product out of its packing and inspect it for damage. Should it be
damaged, contact your dealer. Remember to dispose of its components (card-
board, polystyrene, nylon, etc.) according to the current prescriptions.
(SP 4000)
-1
-1 (SP 4000 FAST)
(SP 4000)
-1
60 min (SP 4000 FAST)
-1
(SP 4000)
10000N (≈1000kg) (SP 4000 FAST)
(SP 4000)
20.2 m/min (SP 4000 FAST)