GB
The following schedule details the attentions considered necessary to ensure satisfactory operation of the power unit.
NOTE:- The attentions and periods summarised in the schedule are the initial recommendations and should be revised to suit the
Power Unit working conditions.
Item
Attention
Keep all areas clean and free from dust, debris etc.
Complete Unit.
Check security of all fasteners especially on engine mountings.
Wheels and Feet.
Examine for damage.
Examine for leaks or damage.
Transmission
Hoses.
Check for the correct positioning of the protective sleeves.
Check oil level.
Examine mountings.
Engine.
Examine exhaust silencer for damage of deterioration.
Check for excess vibration when running.
Change Oil/Service (Refer to manufacturers instructions).
Check oil level.
Hydraulic Tank.
Replace Filter.
Change Hydraulic Oil.
Externally clean using compressed air.
Oil Cooler.
DO NOT USE A WIRE BRUSH
Return Line Filter.
Replace lter
Hydraulic pipes /
Examine for oil leaks.
connectors.
System Pressure and Flow Checks
1. Connect a suitable hydraulic test unit to the powerpack. The unit should comprise a high pressure owmeter 0-50l/min, a gauge 0-
200 bar (0-3000psi), a temperature gauge, and a load valve. Suggested unit available from UCC (UC4120).
2. Connect the test unit to the power pack with the load valve and the By-Pass lever in the by-pass position and start the power pack.
Allow the engine to warm up, set the by-pass lever to the ow position. Close the load valve completely and check that the
relief valve setting is correct. The hydraulic oil will tend to get quite hot during this operation and therefore the checking should be
carried out as quickly as possible and the load valve opened before excessive temperatures are reached.
3. Carefully close the load valve to raise the pressure to 100 Bar (70 Bar for Cub). Check that the ow rate is between 18 and 20 l/min
(28 and 30 l/min for Major 30-140). Adjust the engine speed to give the correct ow.
DO NOT EXCEED 3600 RPM (2900 RPM for Major 30-140)"on load" . If correct ow cannot be obtained within max engine
speed then the pump must be replaced
Service & Maintenance
12
First 50
10
100
Hours
Hours
Hours
300
Hours