Emerson 106 Instrucciones De Puesta En Marcha Y Mantenimiento página 3

INSTALLATION AND MAINTENANCE
GB
FILTER / REGULATOR
INSTALLATION
Place after isolation valve and before lubricator.
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Position vertically (maximum inclination 5°), bowl at bottom.
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Installation accessories (on request):
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- top bracket and ring (for separate component),
- side brackets.
Pressure and temperature: see general specifications.
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Other specifications: see filter and regulator.
MAINTENANCE (see filter and regulator).
FILTER
INSTALLATION
Place near point of use, after isolation valve.
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Position vertically (maximum inclination 5°), bowl at bottom.
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Pressure and temperature: see general specifications.
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Visual condensate level check:
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- through transparent bowl (polycarbonate bowl verion),
- through small window in front of bowl protector.
Depending on the version selected: the filter is equipped with:
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- A semi-automatic drain (G 1/8 connection).
Drain closes on bowl pressurization (min. 1.2 bar).
Opens when depressurized.
Can be operated manually by pressing plunger when bowl is
under pressure.
- Manual drain (fig. A).
The thread sealing paste used must be chemically compatible with the component
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materials (polycarbonate bowls in particular).
MAINTENANCE
Bowls (with or without protector) of polycarbonate (PC):
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Do not use a solvent, use an alkaline solution (soapy water)
for cleaning.
Filtering element: replace if clogged (available as spare part).
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Filtering capacity indicated by colour coding: white for 5µm, yellow (standard) for 25µm.
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REGULATOR
INSTALLATION
Place after filter and preferably before lubricator.
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Never connect a regulator to a control valve outlet.
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Position as desired, making sure that the adjustment knob is accessible.
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Mounting options:
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- Panel mounting: with retaining ring
- Surface mounting: with ring + top bracket
or with 2 side brackets
Each regulator is supplied with two G 1/2 ports (on the front and
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rear) for fitting a pressure gauge or for controlled pressure tapping. Ports
concealed with trim.
Operations to be performed before use.
Installing a pressure gauge:
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- Remove the trims (fig. B).
- Manually install the pressure gauge at the front (fig. C).
NOTE: Interchange the two components for right-to-left flow installation.
The G1/8 plug must be tightened at 0.8 Nm.
Installation without pressure gauge:
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- Remove the 2 trims.
- Seal the port with a G 1/8 plug.
- Reinstall the trims.
ADJUSTMENT OF DOWNSTREAM PRESSURE (fig. D)
Available adjustment ranges:
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0.5 bar to 8 bar / 0.2 to 3 bar
The recommended adjustment ranges correspond to the intended operating
limits but not to the maximum adjustment.
Adjustment knob with "pull-turn-push" type locking system.
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With Without
protector protector
Max.
condensate
level
(fig. A)
(fig. B)
(fig. C)
•
(fig. D)
2
GB
AIR SERVICE SYSTEMS: FRL OR COMBINED FL
INSTALLATION
To be placed near point of use.
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Position vertically (maximum inclination 5°), bowl at bottom.
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Pressure and temperature: see general specifications.
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Visual oil level check:
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- Through transparent bowl (polycarbonate bowl version).
- Through large windows in bowl protector.
FILLING OF BOWL
Lubricator depressurized.
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Types of oil: Non-detergent oil without aggressive additives,
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VG 32 class (ISO 3448), viscosity: 29 to 35 cSt (mm
OIL FLOW RATE ADJUSTMENT:
Adjustment with adjustment screw (B). Flow direction
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indicated by arrows.
Set oil flow rate during the passage of air.
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Start point: below 20 l/min (SRA).
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Bowl
Oil flow rate: on average one drop of oil per minute
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at an air flow of 300 l/min (SRA).
360° oil flow sight glass (C).
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MAINTENANCE
Replenish oil whenever necessary.
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Cleaning of bowl and sight glass: as the bowls and sight glass
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are of polycarbonate (PC) do not use a solvent, use an alkaline solution (soapy water).
BY-PASS MODULE
Position: integrated in each unit.
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1 G1/8 air outlet at front, supplied with 1 pre-assembled plug and/or
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1 air outlet at top connectable with 4/6 tube (option).
Integrated by-pass module
Air outlet at front
MODULAIR 105
Max. oil level
Min. oil level
2 /s) at 40°C.
Tube 4/6
G1/8
Integrated by-pass module
Air outlet connectable with 4/6 tube
(option)
3
3 mm
B
C