Cooper VMV Serie Manual De Instalación E Mantenimiento

CHAMP HID Luminaires
VMV Series 50 - 175 Watts
Installation & Maintenance Information
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE
APPLICATION
Champ® VMV series luminaires are suitable for use in the
following hazardous (classified) areas as defined by the National
Electrical Code (NEC®), Canadian Electrical Code (CEC), and
International Electrotechnical Commission (IEC):
• Class I Division 2 Groups A, B, C, D; Class I Zone 2 II
• Class I Zone 2, AEx nR II, Ex xR II
• IEC Zone 2, Ex nR II
• Class II Groups E, F & G; Simultaneaous Presence;
• Class III
WARNING
To avoid the risk of fire, explosion, or electric shock, this
product should be installed, inspected, and maintained by a
qualified electrician only, in accordance with all applicable
electrical codes.
WARNING
To avoid electric shock:
Be certain electrical power is OFF before and during installation
and maintenance.
Luminaire must be supplied by a wiring system with an
equipment grounding conductor.
To avoid burning hands:
Make sure globe or refractor and lamp are cool when
performing maintenance.
INSTALLATION
Mounting
1. Mount the cover module in its support position.
• Ceiling and Wall mount: Mark and drill desired location on
mounting surface. Secure with 1/4" bolts or lag screws (not
provided).
• Pendant, Stanchion and Quad mount: Securely thread onto the
appropriate NPT size conduit. Tighten setscrew located in the
conduit hub. See figure 1.
Set Screw
Ground Wires
FIGURE 1
Wiring
1. Hang ballast housing on the cover module hinge hook. See
figure 2.
2. Pull field wiring into cover module.
3. Hang ballast housing on the cover module hinge hook. See
figure 2.
IF 1108 • 02/09 Copyright © 2006, Cooper Industries, Inc.
Refer to the luminaire nameplate for specific classification
information, maximum ambient temperature suitability and
corresponding operating temperature (T-Code).
VMV series luminaire 4X / IP66 construction is designed for use
indoors and outdoors in Marine and Wet locations, where moisture,
dirt, corrosion, vibration and rough usage may be present. VMV
series luminaires are supplied with a choice of voltages (120, 208,
220, 240, 277, 480, tri-tap, multi-tap, etc.) and light sources, High
Pressure Sodium (HPS), Metal Halide (MH), Mercury Vapor (MV),
in ratings of 50 through 175 watts.
WARNING
To avoid explosion:
Make sure the supply voltage is the same as the luminaire
voltage.
Do not install where the marked operating temperatures exceed
the ignition temperature of the hazardous atmosphere.
Do not operate in ambient temperatures above those indicated
on the luminaire nameplate.
Install luminaire with lamp base up within 25º of vertical.
Use only the lamp and wattage specified on the luminaire
nameplate.
Use proper supply wiring as specified on the luminaire
nameplate.
All gasket seals must be clean.
Before opening, electrical power to the luminaire must be
turned off. Keep tightly closed when in operation.
4. Connect supply wires to
luminaire wire leads (or
terminals) per the attached
wiring diagrams using
methods that comply with all
applicable codes. See figure
2. Tighten all electrical
connections.
WARNING
Open
To avoid explosion: On ballasts with multiple supply voltage
Hinge taps (MT, TT, MV, etc), all unused leads must be capped with
closed end wire connectors.
For MH PS 175W luminaire perform visual check that insulation
material is present on both sides of the ballast bracket. See
figure 2a
FIGURE 2a
5. Close ballast housing onto cover module making sure that all
wires are safely inside and positioned away from the ballast
area. Tighten captive closing screw to 30 in.-lbs (3.4 N-m).
6. Install lamp as specified on the nameplate.
INSTALLATION AND REPLACEMENT section.
7. Install globe or refractor and optional guard and reflector. See
the instructions that follow.
8. Turn power on.
GLOBE AND GUARD INSTALLATION
1. VMV Champ® series luminaire
globe cat. no. G24 use an
IF 1108
integral guard cat. no. P21.
Thread segments of both guard
and globe are of unequal length
(keyed) to insure proper globe
and guard thread match upon
assembly. The clip that is
attached to the guard helps to
secure the guard to the globe.
See figure 3.
2. To assemble, align correctly, then push globe and guard
together.
3. Apply a small amount of HTL® Lubricant to the threads of globe
and guard.
4. Thread the globe and guard assembly as a unit into the ballast
housing. Hand tighten securely.
REFRACTOR INSTALLATION
1. Install refractor on luminaire by placing over lamp and hand
tighten onto ballast housing.
2. Follow the instruction furnished with refractor for complete
installation and adjustment information.
3. R and PR type refractors are not marine suitable.
4. Compact refractors, G241 and G245, are marine suitable.
REFLECTOR INSTALLATION
1. Install dome or angle reflector by placing the keyway slots over
the mounting studs on the ballast housing and rotating clockwise
until it "snaps" into position.
LAMP INSTALLATION AND REPLACEMENT
1. Disconnect power to luminaire and allow to cool completely.
2. Remove globe or refractor and the guard if used.
3. Remove lamp.
4. Perform cleaning
MAINTENANCE section.
FIGURE 2
5. Screw new lamp into lampholder and hand tighten securely.
New lamp must be identical type, size and wattage as marked
on the luminaire nameplate.
To prevent ballast damage on high pressure sodium
luminaires, replace burned out lamps as soon as possible.
To avoid shortened lamp life, lampholder failure, wiring
faults or ballast failure, secure lamp firmly and completely.
To avoid injury, guard against lamp breakage.
Insulation
6. Thoroughly clean or replace the globe gasket seal.
7. Apply a small amount of HTL® Lubricant to the threads of the
globe and guard (if used) or refractor.
8. Thread the globe and guard (if used) and refractor into the
ballast housing and hand tighten securely. Refer to the GLOBE
AND GUARD INSTALLATION or REFRACTOR INSTALLATION
section above for more information.
See LAMP
Page 1 IF 1108 • 02/09
MAINTENANCE
• Perform visual, electrical, and mechanical inspections on a
regular basis. The environment and frequency of use should
determine this. However, it is recommended that checks be
made at least once a year.
Preventive Maintenance Program as described in the National
Fire Protection
Recommended Practice For Electrical Equipment Maintenance
(www.nfpa.org).
FIGURE 3
• The globe/refractor (and guard and reflector when used) should
be cleaned
performance. To clean, wipe the reflector, then the globe with a
clean damp cloth. If this is not sufficient, use a mild soap or a
liquid cleaner such as Collinite NCF or Duco #7. Do not use an
abrasive, strong alkaline, or acid cleaner. Damage may result.
• Visually check for undue heating evidenced by discoloration of
wires or other components, damaged parts, or leakage
evidenced by water or corrosion in the interior. Replace all
worn, damaged, or malfunctioning components and clean
gasket seals before putting the luminaire back into service.
• Electrically check to make sure that all connections are clean
and tight.
• Mechanically check that all parts are properly assembled.
REPLACEMENT PARTS
Cooper Crouse-Hinds VMV Series Champ Luminaires are
designed to provide years of reliable lighting performance.
However, should the need for replacement parts arise, they are
available through your authorized Cooper Crouse-Hinds distributor.
Assistance may also be obtained through your local Cooper
Crouse-Hinds representative or the Cooper
Cooper Crouse-Hinds Sales Service Department, P.O. Box 4999,
Syracuse, New York 13221, Phone 315/477-7000.
WIRING DIAGRAMS
Mercury Vapor (MV) - 100 and 175 watts
Metal Halide (MH) -
and inspection as noted in the
CAUTION
High Pressure Sodium (HPS) - 50, 70, 100 and 150 watss (LX)
Copyright © 2006, Cooper Industries, Inc.
We recommend an Electrical
Association Bulletin NFPA No. 70B:
periodically to insure continued lighting
All Voltages
175 watts
All Voltages
120V only
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