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018-4001 BEAM TROLLEY COMPONENTS
FIGURE 5 - BEAM TROLLEY COMPONENTS
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018-4001 Beam Trolley Components
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Label Ring
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Width Adjustment Lever
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Adjustable Wheel Side Plate
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Ertalon® Nylon Wheels
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Steel Ring Assembly Attachment Point
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Trolley Crossbar
INSTALLATION
1. Under guidance of a Competent Person, a suitable anchor point must be chosen that
meets the strength requirement, minimizes free fall, and reduces swing fall hazards. Do
not work above the anchorage point.
2. The 018-4001 Beam Trolley can be installed on any beam that meets the strength
requirements as defined in the SPECIFIC ANCHOR APPLICATIONS section of this
manual for Personal Fall Arrest.
3. The beam to which the 018-4001 Beam Trolley is attached must be closed at both
ends to ensure the Beam Trolley is not capable of rolling off either end. Pre-installed
welded or bolted stops, at each end of the beam, provide the most secure safety stops
for the Beam Trolley.
4. The beam must be inspected prior to installation for any defect including, but not
limited to, deformities, cracks, severe corrosion, excessive paint, welding spatter or
slag, icing, loose beam fasteners, or any excessive debris or condition that would
potentially impede the movement of the 018-4001 Beam Trolley wheels along the
surface of the beam.
5. The 018-4001- Beam Trolley is designed for use on I-Beams 3.5" to 14" wide with a
maximum flange thickness of 1-3/4". Depress the spring loaded width adjustment lever
on the adjustable wheeled side plate and slide the side plates apart so the wheels clear
the flange. Fit the Beam Trolley over the beam flange and slide the adjustable wheeled
side plate towards the fixed side until there is approximately 1/2" between the flange
edge and the rub pad on the inside of the adjustable wheel. Ensure all wheels are
resting on the flange. Make sure the width adjustment lever on the adjustable wheeled
side plate is engaged with the notched adjustment bar by releasing the width
adjustment lever, and pulling out slightly on the adjustable wheel side plate to ensure it
is locked into place. For example of installation, see Figure 6.
6. Connect the PFAS connector to the Beam Trolley and ensure proper Beam Trolley
attachment and function by exerting a sharp tug. The Beam Trolley should smoothly
track along the beam with the users movements.
7. User should work directly under the 018-4001 Beam Trolley at all times, and ensure
that the load direction placed on the 018-4001 does not exceed 30 degrees from the
vertical in any direction.
INSTALLATION EXAMPLE
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Users should consult with their doctor to verify ability to safely absorb the forces of a
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fall arrest event. Fitness level, age, and other health conditions can greatly affect an
individuals ability to withstand fall arrest forces. Women who are pregnant, individuals
considered minors must not use any SAFEWAZE™ equipment.
• Never alter any part of a lanyard or add/remove components. SAFEWAZE™ shall
not be held responsible for injury or death due to tampering.
• Anchors that are exposed to fall arrest forces MUST be IMMEDIATELY removed
from service and destroyed.
• Failure to follow these instructions and warnings could result in serious injury or
death in the event of a fall.
• A preplanned rescue procedure in the event of a fall is required. The rescue plan
must be specific to the project. The rescue plan must allow for employees to rescue
themselves, or to be promptly rescued by alternative means.
• Harnesses or connectors selected for use with any SAFEWAZE™ anchor must be
compatible in size and configuration. User must ensure compatibility of snap hooks,
carabiners and other connectors. Any connection which could allow disengagement
must be eliminated. Snap hooks and carabiners must be self locking and self closing
and must never be hooked to each other.
• A Competent Person must conduct an analysis of the workplace and anticipate
where workers will be conducting their duties, the route they will take to reach their
work, and the existing and potential fall hazards they may be exposed to. The
Competent Person must choose the fall protection equipment to be utilized.
• Do not misuse equipment.
• Equipment designated for fall protection must never be used to lift, hang, support or
hoist tools or equipment unless specifically certified for such use.
INSPECTION
SAFEWAZE™ Anchors shall be inspected prior to each use by the user and at least
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every 6 months by a Competent Person. Annual inspections shall be documented.
Severity of conditions during use may neccesitate increased frequency of documented
inspections.
• Anchors that fail inspection MUST be removed from service.
• Prior to each use, inspect the 018-4001 Beam Trolley for deficiencies or damage,
including, but not limited to, sharp edges, rough edges, deformations, corrosion, pits,
burrs, chemical exposure, extreme heat exposure, or missing or illegible labels. If any
deficiencies or defects are found, the 018-4001 must IMMEDIATELY be removed from
service.
• The 018-4001 Beam Trolley must be inspected at least every 6 months by a
Competent Person other than the user. Competent person inspections must be
recorded in the inspection log included in this manual and on the inspection grid label
on the 018-4001.
FIGURE 6 - INSTALLATION
30° 30°
Proper Load Direction
WARNING
WARRANTY
SAFEWAZE™ warrants its products are free from defects in materials and
construction under normal use and service. Liability is not accepted for abuse,
modification, improper use, destructive activity and contaminated exposure.
MAINTENANCE & STORAGE
The 018-4001 Beam Trolley can be cleaned with water and mild soap if necessary.
User should remove all dirt, possible corrosives, and contaminants from the anchor
prior to, and after each use. Never use any type of corrosive substance to clean the
018-4001.
Excess water should be blown out with compressed air. Hardware can be wiped off
with a clean, dry cloth.
When not in use, store the 018-4001 Beam Trolley in a cool dry area where it will not
be exposed to extreme light, extreme heat, excessive moisture, or possibly corrosive
chemicals or materials.
LABELS
Manufacture Date: XX/XX
WARNING !
THIS EQUIPMENT IS DESIGNED FOR USE AS A FALL
PROTECTION ANCHOR. USER MUST READ AND FOLLOW INSTRUCTIONS
Serial #: XXXXXXX
SUPPLIED WITH THIS PRODUCT AT TIME OF SHIPMENT. FAILURE TO DO SO
MAY RESULT IN SERIOUS INJURY OR DEATH. AVOID CONTACT WITH
800-230-0319
HAZARDS INCLUDING BUT NOT LIMITED TO, HEAT, CHEMICALS,
Part# 018-4001
ELECRICITY, ANC SHARP OR ABRASIVE EDGES AND SURFACES. MAKE
Beam Trolley (3.5" to 14")
ONLY COMPATIBLE CONNECTIONS. REFER TO INSTRUCTIONS FOR
Min. Break Strength: 5,000 lbs
Materials: Aluminum, Stainless Steel, Ertalon® nylon wheels
APPROPRIATE INSTALLATION AND CONNECTION METHODS.
Capacity: 130-310 lbs including clothing, tools, etc.
USER MUST INSPECT BEFORE EACH USE. COMPETENT PERSON
OSHA 1926.502 ANSI Z359.1
MUST INSPECT AT LEAST ONCE EVERY 6 MONTHS AND PUNCH
1118a
CORRESPONDING MONTH/YEAR ON INSPECTION GRID.
INSPECTION LOG
Date
Inspection Items
Corrective Action
Noted
SAFEWAZE ™
322 Industrial Court
Concord, NC 28025
PHONE: 704-262-7893
FAX: 704-262-9051
EMAIL: info@safewaze.com
Web: safewaze.com
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IF UNIT FAILS INSPECTION
REMOVE FROM SERVICE
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