Maintenance
3.1 MAINTENANCE SCHEDULE
Follow the calendar intervals. More frequent service is required
when operating in adverse conditions noted below.
Check Oil Level
Change Oil ‡
Check Valve Clearance
Service Air Filter
Replace Spark Plug
‡ Change oil after first 30 hours of operation then every season.
* Change oil and oil filter every month when operating under heavy load or in high
temperatures.
** Clean more often under dirty or dusty operating conditions. Replace air filter
parts if they cannot be adequately cleaned.
***
Check valve clearance and adjust if necessary after first 50 hours of
operation and every 100 hours thereafter.
3.2 PRODUCT SPECIFICATIONS
3.2.1 GENERATOR SPECIFICATIONS
Rated Power ...........................................................................5.5 kW**
Surge Power .............................................................................6.88 kW
Rated AC Voltage ......................................................................120/240
Rated AC Load
Current @ 240V .............................................................22.9 Amps**
Current @ 120V .............................................................45.8 Amps**
Rated Frequency .................................................... 60 Hz @ 3600 RPM
Phase ................................................................................ Single Phase
** Maximum wattage and current are subject to, and limited by, such factors
as fuel Btu content, ambient temperature, altitude, engine condition, etc..
Maximum power decreases about 3.5% for each 1,000 feet above sea level;
and will also decrease about 1% for each 6° C (10° F) above 16° C (60° F)
ambient temperature.
3.2.2 ENGINE SPECIFICATIONS
Displacement .............................................................................. 389 cc
Spark Plug Type ................................ NHSP LDF7TC or Champion N9YC
Spark Plug Part No. .......................................................... 0G84420101
Spark Plug Gap .............................0.028-0.031 inch or (0.70-0.80 mm)
Gasoline Capacity ......................................................... 7.2 U.S. gallons
Oil Type.................. See Chart in "Before Starting the Generator" Section
Oil Capacity .................................................................... 1 L (1.06 Qts.)
Run Time at 50% Load .............................................................10 Hours
10
At Each Use
*Every 100 hours or Every Season
***Every Season
** Every 200 hours or Every Season
Every Season
3.2.3 EMISSIONS INFORMATION
The Environmental Protection Agency (EPA) requires that this
generator comply with exhaust emission standards. The engine
used in this generator is certified to meet the applicable EPA
emission levels. It is important to follow the maintenance
specifications provided in this manuals to ensure that the engine
complies with the applicable emission standards for the duration
of the engine's life. The emission control system on this generator
consists of the following:
• Air Induction system
~ Intake Pipe/Manifold
~ Air Cleaner
• Exhaust System
~ Exhaust manifold
~ Muffler
The Emissions Compliance Period referred to on the Emissions
Compliance Label indicates the number of operating hours
for which the engine has been shown to meet EPA emission
requirements.
3.3 GENERAL RECOMMENDATIONS
The warranty of the generator does not cover items that have been
subjected to operator abuse or negligence. To receive full value
from the warranty, the operator must maintain the generator as
instructed in this manual.
Some adjustments will need to be made periodically to properly
maintain the generator.
All adjustments in the Maintenance section of this manual should
be made at least once each season. Follow the requirements in the
"Maintenance Schedule".
Once a year replace the spark plug and replace the air filter.
A new spark plug and clean air filter assure proper fuel-air
mixture and help the engine run better and last longer.
3.3.1 GENERATOR MAINTENANCE
Generator maintenance consists of keeping the unit clean and dry.
Operate and store the unit in a clean dry environment where it will
not be exposed to excessive dust, dirt, moisture or any corrosive
vapors. Cooling air slots in the generator must not become
clogged with snow, leaves, or any other foreign material.
Check the cleanliness of the generator frequently and clean when
dust, dirt, oil, moisture or other foreign substances are visible on
its exterior surface.
Never insert any object or tool through the air
cooling slots, even if the engine is not running.
•
Ignition System
~ Spark Plug
~ Ignition Coil
•
Fuel System
~ Carburetor
NOTE: