Ingersoll Rand DG600G2 Manual De Funcionamiento Y Mantenimiento página 16

ASSEMBLY
General Assembly Instructions
1. Always press on the inner ring of a ball–type bearing
when installing the bearing on a shaft.
2. Always press on the outer ring of a ball–type bearing
when pressing the bearing into a bearing recess.
3. Whenever grasping a tool or part in a vise, always use
leather–covered or copper–covered vise jaws. Take
extra care with threaded parts and housings.
4. Always clean every part and wipe every part with a
thin film of oil before installation.
5. Apply a film of O–ring lubricant to all O–rings before
final assembly.
Assembly of the Air Block Assembly
1. Assemble Snap Ring (14) and Screen (15) to Air Block
(13).
Assembly of the Cylinder
1. Assemble Pin (20) to Cylinder (21).
Assembly of the Motor
1. Assemble End Plate (24) to Rotor (22).
2. Assemble Bearing (25) on Rotor.
3. Using a special holding device clamp on Rotor and
tighten Collet Body (26) to Rotor.
4. Screw Insert (27) on Collet Body.
5. Assemble Blades (23) to Rotor slots on Rotor – straight
side out.
6. Slide Cylinder over Rotor with Pin facing upward.
7. Assemble End Plate (19) to Rotor (22), aligning hole in
End Plate with Pin (20).
8. Assemble Bearing (18) to Rotor. Press on inner race of
Bearing.
Install Bearing with retainer toward End Plate.
9. Assemble Air Block Assembly (13) by aligning hole in
Block with Cylinder Pin and assemble components to
Motor Housing (28).
MAINTENANCE SECTION
Assembly of the Valve Body
1.
2.
3.
4.
5.
6.
Assembly of the Tool
1.
2.
3.
4.
5
6.
7.
8.
9.
10. Remove the assembled tool from the vise and connect
11. Slide Exhaust Sleeve to groove in Valve Body and
16
Apply a thin coat of O–ring lubricant to O–rings (11)
and install them in the grooves in the Valve Body (6).
Assemble O–ring and Bushing (8) in front end of Valve
Body (6).
Insert Valve (10) into Valve Body and rotate Valve
until the hole aligns with the slot in the Valve Body.
Insert Plug (9) into hole of Valve.
Slide Throttle (12) over front end of Valve Body.
Insert Screen (5) in rear of Valve Body.
Insert Motor Assembly with Air Block Assembly
attached into Housing (28).
Assemble Throttle (12) to Valve Body.
The Throttle must rotate freely when the tool is
completely assembled.
Assemble Valve Body Assembly (4) to Housing.
Place tool in special holding device and clamp on one
of the bottom two grooves.
Rotate the Throttle to the ON position and tighten
Valve Body Assembly to Housing using a 9/16 inch
wrench on flats of Valve Body.
Rotate the Throttle to the OFF position and remove
tool from the special holding device. Grasp Insert
Assembly on front end of tool to ensure tool turns
freely.
Carefully grasp the flats on the threaded end of the
Valve Body in vise with the Collet Body (26) upward.
Lubricate Sleeve (29) and slide over top of tool.
Slide Exhaust Sleeve (2) and Snap Ring (1) over Hose
Assembly (3).
the Hose Assembly to the Valve Body.
secure Snap Ring.