Cutting Keys - Errebi DAKAR EVOLUTION Manual De Instrucciones

- anGlE cuT. Some keys have angle cut dimples, for which it is necessary to
rotate the clamp.
• carry out the vertical adjustment of the tracer point.
• activate the systems which simplify the cutting work:
TRacER pOInT: activate or deactivate the tracer point spring mechanism,
depending on the type of key being cut.
SlIDE: Based on the model of key, it may be a good idea to activate the slide
spring mechanism, or block the slide in the "X" direction.
SuppORT: Depending on the type of key, it may be a good idea to use the support
lever for tubular keys.
• Start rotating the cutter, having first selected one of the two speeds available.
• proceed to cut the key. If it is a dimple key, use the help of the cutting force
control system.

3.2 CUTTING KEYS

3.2.1 KB2, KB4 anD KB5 KEYS.
• Different pairs of cutters and tracer points are used depending on the key to be cut.
See table.
• The key is secured in the clamp when its shoulders stop it from being inserted any
further.
• Depending on the model of key to be cut, it is necessary to rotate the clamps based
on the angle required. See table.
• It is necessary to activate the tracer point spring mechanism.
• use the cutting force control system to increase cutting precision.
• nOTE: The dimples cut on the KB4 key must always be on the lowest part of the
clamp.
• nOTE: The dimples cut on the KB2 key must always be on the highest part of the
clamp.
See Fig. 5
3.2.2 Kc1 KEY.
• use cutter-tracer point pair: F-1 / P-1.
• The key is secured in the clamp when its shoulders stop it from being inserted any
further, but in this case it is inserted from the back.
• It is necessary to position the clamps at an angle of 5º.
• It is necessary to activate the tracer point spring mechanism.
• use the cutting force control system to increase cutting precision.
• nOTE: The dimples cut on the Kc1 key must always be on the highest part of the
clamp.
• nOTE: You have to use the relevant adaptor to cut the lateral dimples.
See Fig. 6
3.2.3 SE1l KEY.
• use cutter-tracer point pair: F-3 / P-3.
• The key is secured in the clamp when its shoulders stop it from being inserted any
further.
• It is necessary to block the tracer point (deactivate the spring mechanism).
• nOTE: after vertically adjusting the tracer point, you need to slightly lower the
tracer point, by turning the adjustment wheel 5 points to the right. Then you have to
insert the tracer point in the channel of the bit and block the machine head. next slightly
raise the tracer point so that it does not drag the key.
• nOTE: Enter through the middle of the channels without touching the sides, and on
the second pass enter from the right side and exit from the left, without exercising any
pressure (just gently supporting the tracer point).
• nOTE: To cut the lateral dimples, use the cutter-tracer point combination: F-1 /
P-1. Insert until shoulders stop the key from going in any further. activate the tracer
point spring mechanism and use the cutting force control system.
See Fig. 7
3.2.4 hF42p15 anD Ym22p15 KEYS
• use cutter-tracer point pair: F-11 / P-11.
• The key is secured in the clamp when its tip stops it from being inserted any fur-
ther.
• It is necessary to block the tracer point (deactivate the spring mechanism).
• nOTE: after vertically adjusting the tracer point, you need to slightly lower the
tracer point, by turning the adjustment wheel 5 points to the right. Then you have to
insert the tracer point in the channel of the bit and block the machine head. next slightly
raise the tracer point so that it does not drag the key.
• nOTE: We recommend using the slide spring mechanism system.
• nOTE: We recommend you do a roughing pass and then another finishing pass
following the whole profile of the pattern of the key. machine in a downward direction
(from the tip of the key to the head).
See Fig. 8
3.2.5 hF40p18 anD hF38p17 KEYS
• use cutter-tracer point pair: F-11 / P-11.
• Secure the key in the clamp using the AD-MM2 adaptor.
- position the adaptor on the clamp, so that it is stopped by the tip.
- Insert the key into the adaptor.
- as you secure the adaptor in the clamp, the key is secured in the adaptor.
• It is necessary to block the tracer point (deactivate the spring mechanism).
• nOTE: after vertically adjusting the tracer point, you need to slightly lower the
tracer point, by turning the adjustment wheel 5 points to the right. Then you have to
insert the tracer point in the channel of the bit and block the machine head. next slightly
raise the tracer point so that it does not drag the key.
• nOTE: We recommend using the slide spring mechanism system.
See Fig. 9
3.2.6 TuBulaR KEYS
• use cutter-tracer point pair: F-8 / P-8.
• Secure the key in the clamp "V".
• It is necessary to activate the tracer point spring mechanism.
• The cutting operation is more comfortable if you rest the hand activating the slide
activation lever on the support lever for tubular keys.
See Fig. 10
3.2.7 Fc6 anD Fc120 KEYS
• use cutter-tracer point pair: F-11 / P-11.
• Secure the key in the clamp, resting it against the bottom and pushing it towards
the front face of the clamp.
• It is necessary to block the tracer point (deactivate the spring mechanism).
• Block the machine head at a height at which the cutter passes over the clamp but
without brushing against it.
• cut the two top sides.
• Turn the keys taking care to remove any burrs to ensure correct positioning and
clamping of the key, and cut the other two sides of the key.
See Fig. 11
3.2.8 TK23, TK24 anD TK25 KEYS.
• use cutter-tracer point pair: F-15 / P-15.
• Secure two key blanks in the clamp, and use them to vertically adjust the tracer
point.
• clamp the original key with the teeth facing upwards (as shown in the drawing).
• It is necessary to block the tracer point (deactivate the spring mechanism).
• Insert the tracer point precisely in one of the dimples, and block the machine head
at that height.
• Start cutting.
See Fig. 12
3.2.9 JIS4p KEY
use cutter-tracer point pair: F-11 / P-11.
•
• Secure the key in the clamp using the AD-MJ adaptor.
-position the adaptor on the clamp, so that it is stopped by the tip.
-Insert the key into the adaptor, until its shoulders are stopped by the plate that
rotates. In this position, clamp the key in the adaptor.
• It is necessary to block the tracer point (deactivate the spring mechanism).
See Fig. 13
3.2.10 TB1p5 KEY
use cutter-tracer point pair: F-22 / P-22.
•
• Secure the key in the clamp, using the relevant adaptor.
- position and secure the adaptors on the clamp.
- When positioning the key, make sure that it is really flat, so that the two cuts
are the same.
• It is necessary to block the tracer point (deactivate the spring mechanism).
• Insert the tracer point if the groove of a letter. Block the machine head and raise
the tracer point slightly so that it does not knock against the adaptor.
• Start cutting.
See Fig. 14
Reading the code on the original key
• The original key has 6 cutting positions, which are defined by the letters: a, B, c, D, E
and F, as shown in the figure below.
• In each of the key's positions, there are 4 different possible combinations (defined by
numbers), which we are going to indicate and number: