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DEWALT industrial Tool Co., 701 East Joppa Road, Baltimore,
MD 21286
(MAY04-CD-1) Form No. 616962-00
DW251 etc.
Copyright © 2002, 2004
The following are trademarks
for one or more DeWALT power tools: the yellow and black color
scheme;
the "D" shaped air intake grill; the array of pyramids
on the handgrip;
the kit box con-
figuration;
and the array of lozenge-shaped
humps on the surface of the tool.
iF YOU HAVE ANY QUESTIONS
OR COMMENTS
ABOUT
THiS OR ANY DEWALT TOOL,
CALL US TOLL FREE AT:
I=800=4=DEWALT
(1=800=433=9258)
General
Safety
Bules
•_, WARNING!
Read and understand
all instructions.
Failure
to follow all instructions
listed
below may result in electric shock, fire and/or serious personal
injury,
SAVE
"tHESE
INSTBUCTIONS
WORK AREA
_ Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.
Do not operate
power
tools
in explosive
atmospheres,
such
as in the presence
of
flammable
liquids,
gases,
or dust. Power tools create sparks
which may ignite the dust or
fumes.
Keep
bystanders,
children,
and
visitors
away
while
operating
a power
tooL
Distractions
can cause you to lose control
ELECTRICAL
SAFETY
_, Grounded
tools
must
be plugged
into an outlet
properly
installed
and grounded
in
accordance
with all codes
and ordinances.
Never remove
the grounding
prong
or
modify
the plug in any way. Do not use any adaptor
plugs.
Check with a qualified elec-
trician if you are in doubt as to whether the outlet is properly
grounded.
If the tools should
electrically
malfunction
or break down, grounding
provides
a low resistance
path to carry
electricity
away from the user. Applicable
only to Class I (grounded)
tools. The DW274W and
DW286G
units are grounded.
_ Double
insulated
tools are equipped
with a polarized
plug (one blade is wider than the
other.)
This plug will fit in a polarized
outlet only one way, If the plug does not fit fully in the
outlet, reverse the plug. If it still does not fit, contact a qualified electrician
to install a polar-
ized outlet. Do not change the plug in any way, Double insulation
_ eliminates
the need for
the three wire grounded
power cord and grounded
power supply system. Applicable
only to
Class fl (double
insulated)
tools. The DW251,
DW252,
DW255,DW257,
DW260,
DW262,
DW263,
DW265,
DW266,
DW267,
DW268,
DW269,
DW272,
DW274,
DW276,
DW281,
DW282
and DW284
units are double insulated.
Avoid
body
contact
with
grounded
surfaces
such
as pipes,
radiators,
ranges
and
refrigerators.
There is an increased
risk of electric
shock
if your
body
is grounded.
_ Don't
expose
power
tools
to rain or wet conditions.
Water entering
a power tool will
increase
the risk of electric shock.
Do not abuse
the cord.
Never use the cord to carry the tools or pull the plug from an out-
let. Keep cord away from heat, oil, sharp edges or moving
parts. Replace damaged
cords
immediately,
Damaged
cords increase
the risk of electric shock.
When operating
a power
tool outside,
use an outdoor
extension
cord
marked
"W-A'"
or "W.'" These cords are rated for outdoor use and reduce the risk of electric shock. When
using an extension
cord, be sure to use one heavy enough
to carry the current your prod-
uct will draw. An undersized
cord will cause a drop in line voltage resulting
in loss of power
and overheating.
The following
table shows the correct size to use depending
on cord length
and nameplate
ampere rating. If in doubt, use the next heavier gage. The smaller
the gage
number, the heavier
the cord.
Minimum Gage for Cord Sets
Volts
Total Length of Cord in Feet
120V
0-25
26-50
51-100
101-150
Ampere Rating
More
Not more
AWG
Than
Than
0
6
18
16
16
14
PERSONAL
SAFETY
Stay alert,
watch
what you are doing
and use common
sense
when operating
a power
tooL Do not use tool while tired or under the influence
of drugs, alcohol, or medication.
A
moment
of inattention
while operating
power tools may result in serious personal
injury,
_ Dress
properly.
Do not wear loose
clothing
or jewelry.
Contain
long
hair. Keep your
hair, clothing, and gloves away from moving parts. Loose clothing, jewelry, or long hair can
be caught in moving parts. Air vents often cover moving parts and should also be avoided.
A void accidental
starting.
Be sure switch is off before plugging
in. Carrying
tools with your
finger on the switch or plugging
in tools that have the switch on invites accidents.
Remove
adjusting
keys or switches
before
turning
the tool on. A wrench or key that is
left attached
to a rotating part of the tool may result in personal
injury,
Do not overreach.
Keep proper
footing and balance
at all times. Proper footing and bal-
ance enables
better control of the tool in unexpected
situations.
•_ Use safety
equipment.
Always
wear eye protection.
Dust mask, non-skid
safety shoes,
hard hat, or hearing protection
must be used for appropriate
conditions.
TOOL USE AND CARE
Use clamps
or other
practical
way to secure
and support
the workpiece
to a stable
platform.
Holding the work by hand or against your body is unstable and may lead to a loss
of control
_, Do not force
tooL
Use the correct tool for your application.
The correct tool will de the job
better and safer and the rate for which it is designed.
_ Do not use tool if switch
does not turn it on or off. Any tool that cannot be controlled
with
the switch
is dangerous
and must be repaired.
Disconnect
the plug
from
the power
source
before
making
any adjustments,
chang-
ing accessories,
or storing
the tooL Such preventative
safety measures
reduce
the risk
of starting the tool accidentally,
•_ Store
idle tools
out of reach
of children
and other
untrained
persons.
Tools are dan-
gerous
in the hands of untrained
users.
_ Maintain
tools with care. Keep cutting tools sharp and clean. Properly
maintained
tools,
with sharp cutting edges are less likely to bind and are easier to control
Check for misallgnment
or binding
of moving
parts,
breakage
of parts,
and any other
condition
that may affect
the tools operation,
ff damaged,
have the tool serviced
before
using. Many accidents
are caused by poorly maintained
tools.
Use only
accessories
that are recommended
by the manufacturer
for your
model
Accessories
that may be suitable
for one tool, may become
hazardous
when used on
another
tool
SERVICE
Tool service
must be performed
only by qualified
repair personnel
Service or mainte-
nance performed
by unqualified
personnel
could result in a risk of injury,
•_ When servicing
a tool,
use only identical
replacement
parts.
Follow instructions
in the
Maintenance
section
of this manual
Use
of unauthorized
parts
or failure
to follow
Maintenance
Instructions
may create a risk of electric shock or inju_
Additional
Safety
Bules
_
Hold tool by insulated
gripping
surfaces
when performing
an operation
where the cut-
ting tool may contact
hidden
wiring
or its own cord.
Contact with a "live" wire will make
exposed
metal parts of the tool "live" and shock the operator.
Keep
handles
dry, clean,
free from
oil and grease.
It is recommended
to use rubber
gloves. This will enable better control
KEEP TOOL DRY FROM SWEAT DURING
USE. Reduce
risk of electric shock by prevent-
ing perspiration
or other liquids from entering
the tool during use in hot/humid
conditions.
Use
wristbands,
gloves, drying towels or cloths as necessa_
_
CAUTION:
Wear appropriate
hearing
protection
during
use.
Under some
conditions
and duration
of use, noise from this product
may contribute
to hearing
loss.
_, WARNING:
Some dust created by power sanding,
sawing, grinding,
drilling, and other con-
struction
activities
contains chemicals
known
to cause cancer, birth defects or other repro-
ductive harm. Some examples
of these chemicals
are:
, lead from lead-based
paints,
, crystalline
silica from bricks and cement and other masonry products, and
• arsenic and chromium
from chemically-treated
lumber (CCA).
Your risk from these exposures
varies, depending
on how often you do this type of work. To
reduce
your
exposure
to these chemicals:
work in a well ventilated
area, and work with
approved
safety equipment,
such as those dust masks that are specially
designed
to filter out
microscopic
particles.
•_ Avoid
prolonged
contact
with dust
from power
sanding,
sawing,
grinding,
drilling,
and other
construction
activities.
Wear protective
clothing
and wash exposed
areas
with soap and water. Allowing
dust to get into your mouth, eyes, or lay on the skin may pro-
mote absorption
of harmful chemicals.
,
The label on your tool may include the following symbols.
V. ............... volts
A ....................
amperes
Hz .............. hertz
W ..................
watts
min ............ minutes
_
................ alternating
current
....
.......... direct current
no .................. no load speed
[]
.............. Class II Construction
_ .................... earthing terminal
_, .............. safety alert symbol
.../min ............ revolutions per minute
Switch
To start tool, depress the trigger switch, shown in Figure 1. To stop tool, release the switch. The
variable speed trigger switch permits speed control. The farther the trigger switch is depressed,
the
higher the speed of the tool.
To lock the switch in the on position for continuous
operation, depress the trigger switch and push
up the locking button. The tool will continue to run. To turn the tool off, from a locked on condition,
squeeze
and release the trigger once. Before using the tool (each time), be sure that the locking
button release mechanism
is working freely. Be sure to release the locking mechanism
before
disconnecting
the plug from the power supply.
Failure
to do so will cause the tool to start
immediately
the next time it is plugged in. Damage
or injury could result.The
reversing lever is
used to reverse the tool for backing out screws. It is located above the trigger, shown in Figure 1.
To reverse the screwdriver,
turn it off and push the reversing lever to the right (when viewed from
the back of the tool). To position the lever for forward operation, turn the tool off and push the lever
to the left.
Dead
Spindle
Action
All DEWALT screwdrivers
provide a dead output spindle to permit fasteners
to be located
easi-
ly in the driving accessory.
Clutches are held apart by light spring pressure permitting the driving
dutch
to rotate without turning the driven clutch and accessory.
When sufficient
forward
pres-
sure is applied to the unit, the clutches engage and rotate the spindle and accessories.
A revers-
ing switch makes it possible to drive or loosen either right or left hand screws.
_ccessery
_ssernbly
The 1/4" hex drive ball lock chuck is used on all depth
sensitive
and drywall
screwdrivers.
Assemble
accessories
by engaging the hex spindle and tapping lightly on the accessory
until it
snaps in place. Usually pliers are required to remove the accessory
by pulling forward. The 1/4"
hex drive quick change chuck (Figure 2), is used on all Versa Clutch
TM
units. A ball retainer pro-
vides positive locking of all accessories
in the chuck. Pull forward on the ball retainer and hold
while inserting or removing accessories.
Release for positive accessory
retention.
Depth
Sensitive
Units
(DW25_,
DW252_ DW255_ DW257_ DW262,
DW265_
DW272_
DW274_
DW274W_
DW274-220_
DW276_
DW276-220)
TO CHANGE
BIT HOLDERS:
1. Pull forward on adjustment
collar and remove from clutch housing.
2. Pull bit holder straight out with pliers if it is difficult to remove.
3. Push new bit holder into spindle until ball lock snaps in groove in bit holder shank.
4. Replace adjustment
collar by snapping
over retaining ring.

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