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DEWALT Industrial Tool Co., 701 Joppa Road, Baltimore, MD 21286
(OCT06)
Form No. 495266-02
D25111, etc.
Copyright © 2006 DEWALT
The following are trademarks for one or more DEWALT power tools: the yellow and black color
scheme; the "D" shaped air intake grill; the array of pyramids on the handgrip; the kit box
configuration; and the array of lozenge-shaped humps on the surface of the tool.
{/
Definitions:
Safety
Guidelines
\
The definitions below describe the level of severity for each signal word. Please read the
manual and pay attention to these symbols.
DANGER; Indicates an imminently hazardous situation which, ff not avoided, will result
in death or serious injury.
WARNING: Indicates a potentially hazardous situation which, ff not avoided, could
result in death or serious injury.
,_t, C AUTION: Indicates a potentially hazardous situation which, ff not avoided, may result
in minor or moderate
injury.
CAUTION: Used without the safety alert symbol indicates a potentially hazardous situation
which, ff not avoided, may result in property
damage.
IF YOU HAVE ANY QUESTIONS
OR COMMENTS ABOUT THIS OR ANY DEWALT TOOL,
CALL US TOLL FREE AT: 1-800-4-DEWALT
(1-800-433-9258)
General
Safety
Rules
A
WARNING!
To reduce
risk
of injury,
user
must
read instruction
manual.
Failure
to follow all instructions
listed below
may result
in electric
shock,
fire
and/or
serious
injury. The term "power tool" in all of the warnings
listed below
refers to your mains-operated
(corded) power tool or battery-operated
(cordless)
power tooL
SAVE
TH_S_
INSTRUCTIONS
1) WORK AREA SAFETY
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres,
such as in the presence
of
flammable
liquids, gases or dust. Power tools create sparks which may ignite the dust
or fumes.
c) Keep children
and bystanders
away while operating
a power
tool. Distractions can
cause you to lose control
2) ELECTRICAL
SAFETY
a) Power tool plugs must match the outlet. Never modify
the plug in any way. Do not
use any adapter plugs
with earthed
(grounded)
power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
b) Avoid body contact
with earthed
or grounded
surfaces
such as pipes,
radiators,
ranges
and refrigerators.
There is an increased risk of electric shock ff your body is
earthed or grounded.
c) Do not expose power tools to rain or wet conditions.
Water entering a power tool will
increase the risk of electric shock
d) Do not abuse the cord. Never use the cord for carrying,
pulling
or unplugging
the
power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged
or entangled cords increase the risk of electric shock. Have damaged cords repaired
or replaced by an authorized service center. Use only 3-wire extension cords that have
3-prong grounding-type plugs and 3-pole receptacles that accept the tool's plug.
e) When operating
a power tool outdoors,
use an extension
cord suitable
for outdoor
use. Use of a cord suitable for outdoor use reduces the risk of electric shock. Make sure
your extension cord is in good condition. When using an extension cord, be sure to use
one heavy enough to carry the current your product will draw. An undersized cord will
cause a drop in line voltage resulting in loss of power and overheating. The following table
shows the correct size to use depending on cord length and nameplate ampere rating. If in
doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
Ampere Rating
Minimum Gauge for Cord Sets
Volts
Total Length of Cord in Feet
MO re
Than
0
6
10
12
Not More
Than
6
10
12
16
120V
25
50
100
240V
50
100
200
AWG
150
3OO
18
18
16
14
16
16
16
12
16
14
14
12
14
12
Not Recommended
3) PERSONAL SAFETY
a) Stay alert, watch what you are doing
and use common
sense
when operating
a
power tool. Do not use a power tool while you are tired or under the influence
of
drugs, alcohol
or medication.
A moment of inattention while operating power tools may
result in serious personal injury.
b) Use safety
equipment.
Always
wear eye protection.
Safety equipment
such as
dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate
conditions will reduce personal injuries.
c) Avoid accidental
starting.
Ensure
the switch is in the off-position
before plugging
in. Carrying power tools with your finger on the switch or plugging in power tools that have
the switch on invites accidents.
d) Remove any adjusting
key or wrench before turning
the power tool on. A wrench or
a key left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach.
Keep proper
footing and balance at all times. This enables better
control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing
or jewellery.
Keep your hair, clothing
and
gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in
moving parts. Air vents often cover moving parts and should also be avoided.
g) ff devices are provided for the connection
of dust extraction
and collection
facilities,
ensure these are connected
and properly
used. Use of these devices can reduce dust-
related hazards.
4) POWER TOOL USE AND CARE
a) Do not force the power tool. Use the correct
power tool for your application.
The
correct power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch
does not turn it on and off. Any power tool
that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect
the plug from the power source and/or the battery pack from the power
tool before making any adjustments,
changing
accessories,
or storing power tools.
Such preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power
tools out of the reach of children
and do not allow persons
unfamiliar
with the power tool or these instructions
to operate the power tool. Power
tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment
or binding of moving parts, breakage
of parts and any other
condition
that may affect
the power
tools operation,
ff
damaged,
have the power tool repaired
before use. Many accidents are caused by
poorly maintained power tools.
f) Keep cutting
tools sharp and clean. Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to control.
g) Use the power
tool, accessories
and
tool bits etc., in accordance
with
these
instructions
and in the manner intended for the particular
type of power tool, taking
into account
the working conditions
and the work to be performed.
Use of the power
tool for operations different from those intended could result in a hazardous situation.
5) SERVICE
a) Have your power
tool serviced
by a qualified
repair person
using only identical
replacement
parts. This will ensure that the safety of the power tool is maintained.
_dditional
Safety
Instructions
for Rotary
Hammers
•
Hold power
tools
by insulated
gripping
surfaces
when performing
an operation
where the cutting
tool may contact
hidden wiring or its own cord. Contact with a "live"
wire will make exposed metal parts of the tool 'live" and shock the operator.
Be certain that the material being drilled does not conceal electric or gas service and that
their locations have been verified with the utility companies.
Wear ear protectors.
Exposure to noise can cause hearing loss.
Use auxiliary
handles supplied
with the tool
Loss of control can cause personal injury.Keep a firm grip on the tool at all times. Do not
attempt to operate this tool without holding # with both hands. Operating this tool with one
hand will result in loss of control Breaking through or encountering hard materials such as
re-bar may be hazardous as weft. Tighten the side handle securely before use.
,
Use clamps or other practical
way to secure and support
the workpiece
to a stable
platform. Holding the work by hand or against your body is unstable and may lead to loss of
control.
*
Wear safety goggles
or other eye protection.
Hammering
operations
cause chips to
fly. Flying particles can cause permanent eye damage. Wear a dust mask or respirator for
applications that generate dust. Ear protection may be required for most applications.
*
Keep a firm grip on the tool at all times. Do not attempt
to operate this tool without
holding
it with both
hands.
It is recommended
that the side handle be used at all
times. Operating this tool with one hand will result in loss of control. Breaking through or
encountering hard materials such as re-bar may be hazardous as well.
*
Do not operate this tool for long periods of time. Vibration caused by hammer action may
be harmful to your hands and arms. Use gloves to provide extra cushion and limit exposure
by taking frequent rest periods.
*
Do not recondition
bits yourself.
Chisel reconditioning should be done by an authorized
specialist. Improperly reconditioned chisels could cause injury.
*
Wear gloves
when operating
tool or changing
bits. Accessible metal parts on the tool
and bits may get extremely hot during operation. Small bits of broken material may damage
bare hands.
*
Never lay the tool down until the bit has come to a complete
stop. Moving bits could
cause injury.
*
Do not strike jammed
bits with a hammer
to dislodge
them. Fragments of metal or
material chips could dislodge and cause injury.
*
Slightly
worn chisels
can be resharpened
by grinding.
*
Keep the power cord away from the rotating bit. Do not wrap the cord around any part
of your body. An electric cord wrapped around a spinning bit may cause personal injury and
loss of control.
NOTE: Do not overheat the bit (discoloration)
while grinding a new edge. Badly worn chisels
require reforging. Do not reharden and temper the chisel
WARNING: ALWAYS use safety glasses. Everyday eyeglasses are NOT safety glasses. Also
use face or dust mask ff cutting operation is dusty. ALWAYS WEAR CERTIFIED SAFETY
EQUIPMENT:
* ANSI Z87.1 eye protection (CAN/CSA Z94.3),
* ANSI S12.6 ($3.19) hearing protection,
,
NIOSH/OSHA/MSHA
respiratory protection.
WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other
construction
activities contains chemicals
known to cause cancer, birth defects or other
reproductive harm. Some examples of these chemicals are:
* lead from lead-based paints,
* crystalline silica from bricks and cement and other masonry products, and
* arsenic and chromium from chemically-treated
lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To
reduce your exposure to these chemicals: work in a well ventilated area, and work with approved
safety equipment, such as those dust masks that are specially designed to filter out microscopic
particles.
*
Avoid prolonged
contact with dust from power sanding,
sawing,
grinding,
drilling,
and other construction
activities.
Wear protective clothing
and wash exposed areas
with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may
promote absorption of harmful chemicals.
_ WARNING: Use of this tool can generate and/or disburse dust, which may cause serious and
permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection
appropriate for the dust exposure. Direct particles away from face and body.
WARNING: Always
use eye protection. All users and bystanders must wear eye protection
that conforms to ANSI Z87.1.
_ WARNING: Always
wear proper
personal
hearing
protection
that conforms
to ANSI
$12.6 ($3.19) during
use. Under some conditions and duration of use, noise from this product
may contribute to hearing loss.
*
The label on your tool may include the following symbols. The symbols and their definitions
are as follows:
V.................. volts
Hz ................ hertz
min .............. minutes
--_
............ direct current
................ Class I Construction
(grounded)
[] ................. Class II Construction
(double insulated)
BPM ............ beats per minute
Motor
A .................... amperes
W ................... watts
"_, .................. alternating current
no ................... no load speed
................... earthing terminal
................... safety alert symbol
.../min ............ revolutions or reciprocation
per minute
Your DEWALT tool is powered by a DEWALT-built motor. Be sure your power supply agrees
with the nameplate markings. Voltage decrease of more than 10% will cause loss of power and
overheating. All DEWALT tools are factory tested.
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