Always wear eye protection when operating or
performing maintenance on this tool.
Always turn off air supply and disconnect air supply
hose before installing, removing or adjusting any
accessory on this tool, or before performing any
maintenance on this tool.
LUBRICATION
Each time the Models 2XJ, 2XK, 2XM, 22J, 22K, 22M,
22N and 22KW Drills and Model 22N51–W/RC Motor are
disassembled for maintenance, repair or replacement of
parts, lubricate the tool as follows:
1. Inject 1–2 cc of Ingersoll–Rand Impactool No. 28
Grease through the Grease Fitting (2) and (17).
2.
Unscrew the Oil Chamber Plug (18) and fill the oil
chamber with Ingersoll–Rand No. 50 Oil.
3. Occasionally, inject 2 – 3 drops of Ingersoll–Rand
No. 50 Oil into the oil hole in the Throttle Sleeve
(83).
DISASSEMBLY
General Instructions
1. Do not disassemble the tool any further than
necessary to replace or repair damaged parts.
2. Whenever grasping a tool or part in a vise, always use
leather–covered or copper–covered vise jaws to
protect the surface of the part and help prevent
distortion. This is particularly true of threaded
members and housings.
3. Do not remove any part which is a press fit in or on a
subassembly unless the removal of that part is
necessary for repairs or replacement.
4. Do not disassemble the tool unless you have a
complete set of new gaskets and O–rings for
replacement.
Maintenance Procedure
1. Keep the air strainer clean. Periodically, as
experience indicates, unscrew the Air Strainer Body
(94) from the Air Strainer Cap (91) and wash the Air
Strainer Screen (92) in a clean, suitable, cleaning
solution. Push the prongs on the Air Strainer Screen
Support (93) into one end of the Screen and insert the
Screen, support end first, into the Body when
assembling the strainer.
2. For Reversible Tools, remove the throttle body set
screw from the side of the Motor Housing (1 or 252)
before attempting to pull the Throttle Body (84) from
the Housing.
MAINTENANCE SECTION
3. The thread on the Governor Assembly (21) is a
4. When disassembling the motor, grasp the Cylinder in
5. The front hub of the Rotor contains a tapered socket.
6. When applying the Backhead (12 or 260), draw it
1. Insert a small screwdriver through one of the holes
2. Press the Spindle (55) out of the Spindle Gear and
3. Press the Intermediate Gear Front Bearing (68) into
4. In the order named, press the Spindle Bearing, sealed
5. Lay the Bearing Retainer on the web of the recessed
27
left–hand thread; turn it clockwise to unscrew it
from the Rotor (27)
Never clamp the Cylinder (32) in a vise.
one hand. Insert a 5/16" diameter rod into the bore of
the Rotor (27) and drive the rotor hub out of the Rear
Rotor Bearing (29). Unscrew the Rotor Pinion (35)
from the Rotor and screw a 3/8"–24 thread bolt in its
place. Support the Front End Plate (33) and press the
rotor front hub out of the Front Rotor Bearing (34).
The rim of the Front End Plate is flatted, one flat on
Series 2X; two on Series 22. When assembling the
motor, slip the Front End Plate, crescent grooved side
first, over the rotor front hub and retain it by pressing
the Front Rotor Bearing shielded side first, onto the
rotor hub as far as possible without binding the End
Plate against the rotor face. Clean and dry the tapered
surfaces of the Rotor and Rotor Pinion and screw the
Pinion tightly into the Rotor. Insert a Vane (31) into
each vane slot in the Rotor. Place the Cylinder over
the Rotor and onto the End Plate. Align the air ports
and dowel hole in the Cylinder and End Plate. If they
cannot be aligned, invert the Cylinder. Install the
Rear End Plate (30), crescent grooved side first, and
Rear Rotor Bearing (29), shielded side first.
evenly against the Backhead Gasket (11) on the face
of the Motor Housing (1 or 252) by turning each
Backhead Cap Screw (36) a little at a time until all
are tight.
For All Models Except 22N
in the Spindle Gear (62) and pry the Bearing Retainer
(61) out of the groove in the Gear Case (54) before
attempting to withdraw the Spindle Assembly from
the Gear Case.
remove the Spindle Gear Key (63) from the Spindle
before attempting to press the Spindle out of the
Thrust Bearing (60), Spindle Bearing Spacer (59) and
Spindle Bearing (58).
the Gear Case before installing the Spindle Assembly.
side first, Spindle Bearing Spacer and Thrust Bearing,
shielded side first, onto the Spindle.
hub side of the Spindle Gear and press the Spindle
into the Spindle Gear.