I
NSPECTION
WARNING: After completing any service
procedure, always test the Integral
Sideshifter through five complete cycles.
First test with no load, then test with a load to make
sure the Sideshifter operates correctly before returning
it to the job.
Daily
Check items shown each day. Report problems to your
supervisor. See Service Manual for troubleshooting,
maintenance and repair procedures. NOTE: Carriage
should be maintained per OEM service specifications.
100-Hour*
Every time the lift truck is serviced or every 100 hours
of truck operation, whichever comes first, complete
the following inspections:
• Check for loose or missing bolts, worn or damaged
hoses, hydraulic leaks and damaged or missing fork
stops.
• Inspect lower hooks for wear and proper clearance.
Hook clearance should be 0.8 mm minimum / 1.6 mm
maximum. Tighten lower hook capscrews to 165 N . m.
300-Hour*
After each 300 hours of truck operation, in addition to the
100-hour inspection, perform the following:
• Tighten Cascade backrest capscrews to 195 N . m.
• Lubricate upper and lower bearings with a lithium based
chassis grease.
1000-Hour*
After each 1000 hours of truck operation, in addition to the
100 and 300-hour inspection, perform the following:
• Inspect upper and lower bearings for wear. If any
bearing is worn to less than 2.5 mm thickness, replace
the entire bearing set.
* Cascade recommended intervals. Use Truck
manufacturer's closest interval.
3
Backrest
Cylinder
and hoses
Forks
SS0386.eps
Grease
Fittings
Fork
Stops
Fasteners
Lower
Hooks
6012638- R2
EN