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SERVICE AND MAINTENANCE, cont'd
Troubleshooting
WARNING: Before performing any type of maintenance/service, disengage all controls and stop the engine. Wait until all moving parts have come to a complete
stop. Disconnect spark plug wire and ground it against the engine to prevent unintended starting. Always wear safety glasses during operation or while performing
any adjustments or repairs.
This section addresses minor service issues. To locate the nearest authorized service center consult the separate supplement sheet for contact information.
Problem
Engine fails to start
Engine runs erratically
Engine overheats
Engine hesitates at high RPMs
Engine idles poorly
Excessive vibration
Uneven cut
Replacements Parts
Part number
Description
754-06674
Deck Belt, 48" Deck
754-04329A
Deck Belt, 54" Deck
754-06094
Deck Belt, 60" Deck
954-04317A
Drive Belt
742-05534
Blades, 48"
742-05533
Blades, 54"
742-05516
Blades, 60"
618-09635
Deck Spindle, 48"
Attachments/Accessories
Part number
Description
49A70003038
48" Triple Bagger
49A70004038
54"/60" Triple Bagger
19B70064000
48" Mulch Kit
18
Cause
1. PTO/Blade Engage knob engaged.
2. Parking brake not engaged.
3. Spark plug wire disconnected.
4. Throttle control lever not in correct starting position.
5. Fuel tank empty, or stale fuel.
6. Blocked fuel line or fuel filter.
7. Faulty spark plug.
8. Engine flooded.
9. Fuse(s) blown.
1. Riding mower running with Choke activated.
2. Spark plug wire loose.
3. Blocked fuel line or stale fuel.
4. Vent in gas cap plugged.
5. Water or dirt in fuel system.
6. Dirty air cleaner.
1. Engine oil level low.
2. Air flow restricted.
1. Spark plug gap set too close.
1. Fouled spark plug.
2. Dirty air cleaner.
1. Cutting blades loose or unbalanced.
2. Damaged, dull or bent cutting blade.
1. Deck not leveled properly.
2. Dull blade.
3. Uneven tire pressure.
Part number
Description
618-07416
Deck Spindle, 54"
618-07386
Deck Spindle, 60"
734-04155
ZTX Deck Wheel
925-1707D
Battery
751-20408
Gas Cap
746-05131A
Throttle Control Cable
(Kawasaki FR & FX Twin Engines)
746-04847A
Choke Control Cable
(Kawasaki FR & FX Twin Engines)
Part number
Description
19B70065000
54" Mulch Kit
19B70066000
60" Mulch Kit
59C30052000
Heavy Duty Striping Kit
Remedy
1. Place knob in disengaged (OFF) position.
2. Engage parking brake.
3. Connect wire to spark plug.
4. Place Throttle lever to FAST position.
5. Fill tank with clean, fresh (less than 30 days old) gas.
6. Replace fuel line. See a qualified service dealer. Replace fuel filter.
7. Clean, adjust gap or replace plug.
8. Crank engine with throttle in FAST position.
9. Replace fuse.
1. Check that the electric Choke is working. See a qualified service dealer.
2. Connect and tighten spark plug wire.
3. Replace fuel line. See a qualified service dealer. Fill tank with clean,
fresh gasoline and replace fuel filter.
4. Clear vent or replace cap if damaged.
5. Drain fuel tank. Refill with clean, fresh gasoline.
6. Clean or replace air cleaner paper element or clean foam pre-cleaner.
1. Fill engine with proper amount and type of oil.
2. Clean grass clippings and debris from around the engine's cooling fins
and blower housing.
1. Remove spark plug and adjust gap.
1. Replace spark plug and adjust gap.
2. Clean or replace air cleaner element and/or clean pre-cleaner.
1. Tighten blade and spindle. Balance blade.
2. Replace blade.
1. Perform side-to-side deck adjustment.
2. Sharpen or replace blade.
3. Check tire pressure in all four tires.
Part number
Description
625-05002A
Key
631-07159A
Discharge Chute Asembly
634-05479
Rim Assembly
934-0255
Tire Valve
734-05321
Tire, 24 x 12 - 12, 60" (47RH)
734-05323
Tire, 23 x 12 - 12, 54" & 60" (47AK & 47RK)
734-05324
Tire, 22 x 12 - 12, 48" & 60" (47AH)
634-07284
Front Wheel Assembly
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